NASCAR Style Pit-Crew Concept Improves Union Pacific Operations
October 19 2006 - 12:24PM
PR Newswire (US)
Efficiency Gains Reduce Train Run-Through Process by Nearly an Hour
at World's Largest Rail Yard OMAHA, Neb., Oct. 19
/PRNewswire-FirstCall/ -- Union Pacific employees today
demonstrated how they are applying NASCAR style pit-crew principles
to enhance operational efficiency at North America's largest rail
classification yard. Union Pacific "pit crews" are comprised of
electricians, machinists, firemen, oilers and car inspectors. To
understand how team work, improved communications and applying Lean
process improvement principles improve the operation of east and
west run-through trains, Union Pacific employees get to experience
working as a pit crew on a custom-painted Union Pacific stock car.
As the reliance on rail transportation increases, there is growing
pressure on Union Pacific to find ways to move trains even more
quickly and efficiently. Workers responsible for refueling,
inspecting and maintaining trains moving through Bailey Yard's
run-through areas employed a unique pit-crew approach to reduce
dwell time -- average hours a rail car is at the specified terminal
location -- and speed up the processing of run-through trains.
Run-through trains pass through a yard with no scheduled stops to
add or remove rail cars. Typically, crews in North Platte handle
55-60 run-through trains a day with a dwell time of close to four
hours on the east side and eight hours on the west. Using
principles they learned from NASCAR pit crews, UP employees
recently set a new record handling 72 trains in a 24-hour period
with a dwell time of close to three hours on the east side and 6.5
hours on the west. "Much like NASCAR pit crews who quickly and
efficiently refuel, change tires and inspect cars to remain
competitive during a race, our pit crews perform similar duties on
trains up to 130 cars long delivering coal and other commodities as
safely and efficiently as possible," said Randy Blackburn, regional
vice president -- North. "By standardizing each step of the
run-through process, our employees have achieved sustainable
improvements without compromising safety." Since the pit-crew
concept was launched, crews have reduced dwell time while handling
more trains per day. The crews' long-term train-handling goal is 80
trains per day with dwells below today's numbers. To reach that
goal, they must be able to consistently handle variations of 70 to
90 trains per day. "We can't easily build new track, so we're
leveraging Lean methodologies to find effective ways to increase
our velocity and train through-put," said Cameron Scott, general
superintendent of train services -- North Platte operations.
"What's most exciting is that the pit-crew concept was created as a
result of input from employees in our run-through operations and
extensive analysis by members of our continuous improvement team.
As a result of their combined efforts and dedication, we're moving
in a positive direction. And, over time, each new step in the
run-through process will become easier and bring even more
improvement." Jobs at Union Pacific Currently, Union Pacific has
job openings at many locations throughout its 23-state operating
system. Opportunities are available in train service, skilled
disciplines (e.g., diesel mechanics and electricians) and
management. Interested applicants are encouraged to visit
http://www.up.com/ and click on "Jobs at UP." About Union Pacific
Union Pacific Corporation owns one of America's leading
transportation companies. Its principal operating company, Union
Pacific Railroad, links 23 states in the western two-thirds of the
country and serves the fastest-growing U.S. population centers.
Union Pacific's diversified business mix includes Agricultural
Products, Automotive, Chemicals, Energy, Industrial Products and
Intermodal. The railroad offers competitive long-haul routes from
all major West Coast and Gulf Coast ports to eastern gateways.
Union Pacific connects with Canada's rail systems and is the only
railroad serving all six major gateways to Mexico, making it North
America's premier rail franchise. EDITORS NOTE: A photograph of the
Union Pacific-theme stock car is available with this news release
on Union Pacific's Web site, http://www.up.com/, under Media, News
Releases. DATASOURCE: Union Pacific Corporation CONTACT: James
Barnes of Union Pacific Corporation, +1-402-544-3560 Web site:
http://www.up.com/
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