Intermagnetics' SuperPower Subsidiary Sets New World Record In Second-Generation HTS Wire Performance
August 03 2005 - 11:30AM
PR Newswire (US)
-- Achieves More Than 22,000 Amp-Meters In 206 Meter Long 2G HTS
Wire LATHAM, N.Y., Aug. 3 /PRNewswire-FirstCall/ -- Intermagnetics
General Corporation's (NASDAQ:IMGC) Energy Technology subsidiary,
SuperPower, Inc., today announced that it has achieved world record
performance of more than 100 amperes in a 206 meter length of
second-generation (2G) high-temperature superconducting (HTS) wire.
This 22,000 amp-meter performance more than doubles the performance
announced by SuperPower in January 2005, and improves on the
previous world record set by a Japanese company by nearly 2,000
amp- meters. "Amp-meter" is a common measure of HTS wire
performance achieved by multiplying critical current carrying
capacity in amperes by length in meters. Glenn H. Epstein, chairman
and chief executive officer of Intermagnetics, said, "The increase
in piece lengths of 2G wire beyond the 100 meter threshold is of
particular significance as we work toward product commercialization
and development of devices incorporating 2G wire. This latest
achievement by the SuperPower team keeps us firmly on the path
toward producing ever longer, high-performing HTS wire for a
broadening range of applications." Dean Peterson, leader of the
Superconductivity Technology Center at the Los Alamos National
Laboratory added, "Our long-standing partnership with SuperPower is
resulting in significant improvements in both the manufacturing
process and product quality. Commercial viability is now within our
reach." SuperPower also announced that site construction at the HTS
Cable Project in Albany, New York, continues to progress according
to schedule. Philip J. Pellegrino, president of SuperPower, noted
that, "The equipment and controls building, underground ductwork
and termination vaults, and the cryogenic refrigeration system are
all substantially completed. The first phase of the cable
fabricated by Sumitomo Electric Industries (SEI) is expected to
arrive at the North Albany Service Center site of Niagara Mohawk, a
National Grid Company, in September for installation." In addition
to today's announcement of the world record at the 2005 DOE Peer
Review this week in Washington, D.C., Pellegrino noted the
following additional accomplishments, all geared toward producing a
practical conductor and prototype devices: 1) SuperPower's new 2G
wire is about 35 to 50 percent thinner than previous wire. This was
made possible by reducing the thickness of the substrates by 50
percent. These are now the thinnest substrates used anywhere in the
world. A greater quantity of this thinner wire can now be packed
into the same space, providing more efficient coils for motor,
generator and transformer applications. 2) Los Alamos National
Laboratory successfully fabricated this thinner 2G wire supplied by
SuperPower into a prototype electrical coil to demonstrate the
mechanical durability of the conductor without any degradation in
critical current. 3) Delivery to SEI of 207 meters of the new, thin
2G wire in a 4 mm width with a copper stabilizer and an average
critical current of 140 A/cm has been completed. 4) Delivery of 113
meters of 4 mm wide, copper-stabilized 2G wire to SEI was
fabricated into a demonstration one meter long 2G cable, proving
lower ac losses and higher current carrying capacity. 5) New coils
fabricated with SuperPower's 2G wire were supplied to Rockwell for
an HTS motor that operated at 6 times higher power than for a
similar demonstration about one year ago. The resulting motor was
run at 40 Amps and achieved 7.5 hp in a conventional 5 hp motor
frame. 6) SuperPower fabricated an electrical coil using 20 meters
of 2G wire to demonstrate the capability of the wire to produce
high magnetic fields at liquid nitrogen temperatures, which is not
possible with 1G wire. 7) Dielectric test results obtained from Oak
Ridge National Laboratory demonstrate the advantages of
SuperPower's surround stabilizer configuration for high-voltage
applications. 8) 1 mm wide 2G wire has been demonstrated. This is 4
times narrower than wire made by any other organization. Narrow
conductor is preferred for low ac losses in military and several
commercial applications. Further, SuperPower demonstrated twisting
of the 1 mm wide conductor to form a stranded, multi-wire conductor
for the first time. 9) High-throughput 2G wire fabrication in every
process step has been demonstrated for the first time. Linear tape
speeds equivalent to 30 meters/hour of 4 mm wide conductor were
used to produce long length, high-performance 2G wire. High linear
tape speeds would enable long single piece lengths of 2G wire.
Pellegrino said, "Following on our previous demonstration of
SuperPower's ability to fabricate 2G wire in short lengths, we have
continued to focus on the achievement of commercial manufacturing
capability by pursuing the fabrication of high-quality 2G wire in
continuous long lengths, now surpassing 200 meters. At the same
time, we have continued our development of a product suitable for a
variety of applications by focusing on critical mechanical
properties, electrical stabilization, ac losses, magnetic field
performance and device-suitable dimensions. SuperPower's
manufacturing process is focused on obtaining high throughput in
every processing step." SuperPower, Inc.
(http://www.igc-superpower.com/), a wholly-owned subsidiary of
Intermagnetics General Corporation, uses core capabilities in
materials, cryogenics and magnetics to develop state-of-the-art
second-generation HTS wire and electric power components such as
underground transmission and distribution cables, transformers and
fault current limiters. Intermagnetics
(http://www.intermagnetics.com/) draws on the financial strength,
operational excellence and technical leadership in the market of
Magnetic Resonance Imaging (MRI) as well as its expanding
businesses within Medical Devices that encompass Invivo Diagnostic
Imaging (focusing on MRI components & imaging sub-systems) and
Invivo Patient Care (focusing on monitoring & other patient
care devices). Intermagnetics is also a prominent participant in
superconducting applications for Energy Technology. The company has
a more than 30-year history as a successful developer, manufacturer
and marketer of superconducting materials, high-field magnets,
medical systems & components and other specialized high-value
added devices. Safe Harbor Statement: The statements contained in
this press release that are not historical fact are
"forward-looking statements" which involve various important
assumptions, risks, uncertainties and other factors. These include,
without limitation, the assumptions, risks, and uncertainties set
forth here as well as in the company's Annual Report on Form 10-K,
including but not limited to, the company's ability to: (1) attract
and maintain strategic partners for its HTS initiatives; (2) invest
sufficient resources and receive additional external funding to
continue its development efforts; (3) attract and retain the
personnel necessary to achieve its objectives; (4) attain
commercial acceptance for and adoption of its products and
technology; (5) successfully develop commercially viable production
methods and successfully improve those methods to meet the
cost-benefit ratio that will be critical to making HTS technology
commercially competitive; and (6) avoid the potential adverse
impact on the company of emerging patents in the highly competitive
energy technology field. Except for the company's continuing
obligation to disclose material information under federal
securities law, the company is not obligated to update its
forward-looking statements even though situations may change in the
future. The company qualifies all of its forward-looking statements
by these cautionary statements. DATASOURCE: Intermagnetics General
Corporation CONTACT: Philip Pellegrino, President of SuperPower,
Inc., +1-518-346-1414, or Cathy Yudzevich, IR Manager,
+1-518-782-1122 Web site: http://www.intermagnetics.com/
http://www.igc-superpower.com/
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