Milacron Holdings Corp. (NYSE: MCRN), a leading industrial
technology company serving the plastics processing industry
announces vital product offerings that will be offered at K 2019,
the world’s largest plastics trade fair. K 2019 will take place
October 16th-23rd in Düsseldorf, Germany. Milacron will be
displaying its Advanced Plastics Processing Technologies (APPT)
featuring Milacron and Ferromatik product branded injection, and
extrusion offerings, as well as Milacron’s Melt Delivery and
Control Systems (MDCS). Displays will feature Milacron’s product
brands: Mold-Masters, DME, TIRAD, and CIMCOOL in Hall 1, Booth
C05.
NEW BREADTH OF OFFERING PROVIDING TOTAL SOLUTIONS TO THE
INDUSTRY
DME is broadening its spectrum of solutions that support molds
and mold makers from pellets to parts, through a series of new and
unique products and technologies. The solutions enable better
quality parts to be produced at lower costs.
DME ANNOUNCES MAJOR EXPANSION IN ITS RANGE OF
COMPONENTS
DME is pleased to announce the major expansion in its components
range, adding 15 new product ranges and enlarging the standard
offering in another 11 ranges. The broader range offers mould
designers with more freedom in the design of any mold.
DME SUPPLIES TECHNOLOGIES FOR EFFICIENT EJECTION OF
PARTS
DME guiding systems now include new ball guiding units with and
without collar, guide bushes for pusher guides, self-lubricating
ball guide bushes for ejector set with graphite inserts for
permanent lubrication, recirculating ball bushing for ejector set
with unlimited stroke length as well as threaded bolts and inserts
for ejector set and many more. New additions to the
self-lubricating guiding systems support your applications with
high resistance to wear and very good emergency operating
features.
DME 3D ACCUALIGN® LIFTER – VERSATILE LIFTER
TECHNOLOGY
An essential component for internal and external undercuts a
well-designed lifter travels with the ejection plate and moves on
the release angle with the stroke to pull the cavity steel away
from the undercuts, typically where slides or other means are not
an option. With the new DME 3D ACCUALIGN LIFTER allows for the
manufacture of plastic parts with complex geometries and, at the
same time, reduces maintenance costs, molding downtime and increase
part quality over the mold’s entire life.
Featuring a novel 3D Ball self-alignment system, a patented
articulating long-life carbide ball moves within an alignment
channel allowing for optimum movement, and compensates for any
misalignment opposite to the release angle ensuring very low
friction and reduced binding.
The DME 3D ACCUALIGN LIFTER is capable of incorporating DME’s
novel TruCOOL™ conformal cooling technology helping cool those
difficult to reach areas. This allows for maximum production
through reduced cycle times, and the elimination of quality
problems caused by excessive warpage. This yields a lower piece
cost, more efficient production and better part quality.
EXPANDED INSULATOR SHEET
DME now brings new drilled insulating plates to market. The
pre-machined insulation boards with holes, F-cross, with and
without the locating ring hole and required no additional
reworking.
DME COOLED SPRUE BUSHINGS – ACHIEVE OPTIMUM RESULTS
By having sufficient cooling around the sprue, you can increase
the diameter leading to reduced pressure needed to fill your part.
This technology offers lifetime savings of a mold that you can now
run in a smaller, more economical press. All leading to faster
output, lower scrap and superior product results in winning across
the board. Using pre-engineered components to provide optimal resin
flow provides substantial gain with minimal investment.
REVOLUTIONARY PURGING COMPOUND ENGINEERED TO REMOVE UNWANTED
PIGMENTS
FreshStart is a patented, revolutionary, all-purpose purging
compound. The MC-2 and GP solutions are only two in a series of
innovative and ground breaking purges designed for the removal of
unwanted pigments, polymers and contaminates without leaving
residue. Ideal for quick color changes overs, particular liquid
pigment dispersions, dyes and engineered resins. FreshStart is a
safe, non-abrasive, non-hazardous purging solution developed around
General Recognized as Safe (GRAS) ingredients under FDA 21 CFR.
NEW INSERTS - A MARKETING AND OPERATIONS DREAM TOOL
The new DME QR Code insert allows OEM’s to reap all the benefits
of traceability and consumer connectivity. For the first time, QR
codes can be added to the product during the molding process
without making it part of the mold, in a way that won’t be
removable or wear off. The NEW DME QR Insert has unlimited
possibilities to provide your customer more information about your
product, options for re-order, documentation, and optional
accessories.
NEW MOLD-MASTERS STRATEGIC SOLUTIONS LAUNCHED FOR GLOBAL
PERFORMANCE
Mold-Masters is excited at the opportunity to showcase its
products to customers. There will be a lot to see at this year’s
K-Show. We’ll be bringing with us a selection of innovative new
products as well as showcasing enhancements engineered to improve
the performance, quality and technical capabilities of our
customers.
NEW TEMPMASTER SERIES M3 - REVOLUTIONIZE YOUR
OPERATION, ELIMINATE TRADITIONAL TC CABLES FROM YOUR MOLDING
CELL
Mold-Masters is proud to be introducing our NEW TempMaster
M3 controller platform which incorporates many new exciting
innovations including revolutionary NEW TC-Connect
Technology and NEW APS-AI. These technologies will simplify
your molding cell, save you money and improve your process
capabilities.
Through TC-Connect Technology Mold-Masters NEW
TempMaster M3 eliminates traditional T/C cables which makes up
50% of all mold cables, saves significant cost, weight, and clutter
from the molding cell. TC-CONNECT TECHNOLOGY utilizes a new
eBOX design that attaches to the mold. A single, thin and
lightweight data communication cable (similar in size to Ethernet)
connects from the back of the M3 controller to the eBOX. It’s as
simple as that. Wiring the Hot Runner system remains unchanged.
This technology is compatible with new and any older (retrofit) Hot
Runner Systems.
Mold-Masters is proud to be introducing our NEW
TempMaster M3 controller platform which incorporates many
new exciting innovations including revolutionary APS-AI
Technology. Built upon our existing proprietary APS
(Adaptive Process System) algorithm which delivers precision
temperature control which has been the benchmark for all TempMaster
controllers to date, the addition of Artificial Intelligence
(AI) brings a whole new level of speed to your molding
process. APS-AI can automatically recognize the behavioral
characteristics of individual heaters and configure the controls to
optimize each profile. Set points can now be reached faster during
start-up while avoiding overshoot or undershoot.
TM-M3 will be available in 4 configurations of which 3 will be
traditional tower cabinets and the other 1 will be a new “XS”
compact desktop cabinet. M3 utilizes a high capacity 4z-15A modular
control card that reduces the number of cards required by up to 50%
compared to others in the market. Cabinet designs feature
best-in-class compact designs that have a footprint up to 53% more
compact than competitive designs. The controller cabinets can be
configured to control temperature zones in 4z increments with max
zones of (24/48/96/192) respectively. All controllers will feature
an advanced, high-resolution touch screen display which depending
on the configuration will be either an 8”, 12” or 17” screen which
incorporates the new modernized TempMaster interface first
introduce with TM-M2+ (along with the original interface) so
transitioning from an M2 or M2+ is familiar and seamless.
TempMaster M3 will also include many advanced control capabilities
carried over from its TempMaster M2+ predecessor which includes
Soft Start, Leak Detection, Continuous Ground Fault Detection,
Rapid Automatic Tool Diagnostics and much more. Tool diagnostics
has recently been updated where it can now complete diagnostics on
large cavitation systems in as little as 15 minutes. Where the
features and capabilities of the TM-M2+ varied between models, the
features and capabilities of the M3 have been upgraded across the
board so they are much more comparable from one model to the next
so there is no trade-off in performance if you only need the
smaller screen size for your lower cavitation application.
TempMaster M3 is expected to become available for sale Q1,
2020.
MOLD-MASTERS IS YOUR BEST CHOICE FOR BIO-RESIN
APPLICATIONS
Mold-Masters leads the industry in Bio-Resin application
experience, knowledge and success. Long ago we recognized the
importance bio-resins represent in helping to preserve the
environment for future generations. Mold-Masters has invested
considerable time and money in understanding these cutting edge
materials to ensure we’re ready when you are. Not only has
Mold-Masters spent extensive time testing a wide selection of these
materials in our R&D facility but we have also partnered with
the University of Massachusetts. In addition, we worked with
leading converters and brand owners to select resins and to define
a priority test sequence. This research has allowed us to evaluate
and understand the materials of unique properties and effective
processing requirements. Some of the bio-resins behaved like
conventional polyolefins with a comparable process window, while
others behaved similarly to technical resins requiring a very tight
temperature control and superior melt management.
Most importantly, Mold-Masters has a variety of real-world
application experience which includes high cavitation production
tools that have been in long term production.
For the first time at K-Show, compostable coffee capsules will
be produced, using a Mold-Masters Co-injection 32-cavity hot runner
system as part of a live demonstration. The coffee capsule is
completely biodegradable and compostable when thrown into a damp
environment. It is made from organic residues (PLA/EVOH). With the
additional advantage of the Co-injected barrier layer, the
freshness of the coffee is also extended for a truly win-win
situation. The live demo will be taking place at the BMB booth
(Hall 13, Stand A33) where their injection machine is expected to
be running a roughly 5 second cycle time achieving a production
rate of 21,000 pieces/hr.
A Mold-Masters hot runner system will be in a separate display
showcasing the production of a champagne glass of PLA (compostable
bio-resin). Mold-Masters has been a supplier of hot runner systems
for PLA since 2009. PLA has poor fluidity however MM was
successfully able to process the material while maintaining crystal
clear transparency on this very thin part (0.65mm). This specific
example on display uses a Master-Series 8-drop hot runner system
incorporating a non-symmetrical manifold design and is being run at
a 37.5s cycle time. Master-Series systems set the benchmark for
performance and reliability with applications across any industry.
This demo can be viewed in Hall 13, Booth C93 as part of the Nissei
booth.
Mold-Masters Hot Runners, Controllers, and Auxiliary Equipment
are proven Bio-Resin processing solutions. These solutions
offer:
- Best-in-class melt management
- Superior Thermal Management
- Precise Temperature Control
- Advanced Application Capabilities (such as Co-injection)
Bio-Resins include, but are not limited to bio-sourced,
compostable, industrial compostable and bio-degradable materials.
Essentially, products made from bio-resins breakdown much more
quickly and easily than traditional materials and are
environmentally friendly.
Register to attend our special presentation on “Bioplastics in
Packaging” as part of the Bioplastics Business Breakfasts
Conference on October 17. Speaking will be Mold-Masters own Neil
Dewar, Technical Coach who will be speaking about what you need to
know about processing Bio-Resins to help ensure the success of your
application.
Register here:
https://www.bioplasticsmagazine.com/en/kontakt/b3_registration.php
SPRINT - LIGHTNING FAST, SPECIALIZED CAP AND CLOSURE SYSTEM
NOW WITH ENHANCED LEAK PROTECTION
Optimized for reliable high-speed molding, Sprint systems are
capable of <2 second cycle times, fast color changes and low
energy consumption. A range of special features ensures the highest
production quality while minimizing downtime.
PRODUCT HIGHLIGHTS
- NEW MasterSHIELD Technology enhances leak protection
- Excellent Processing Capabilities
- Industry Standard Gate Cut-Out
- Special Tips Change Color Change up to 47% Faster
- Available 10 Year Warranty
NEW MasterSHIELD Technology for SPRINT is an innovative
pre-loaded nozzle spring design that seals the nozzle to the
manifold. This offers enhanced leakage protection even on cold
start-ups and provides a wider processing window (+/-100°C from
operating temperature). Mold-Masters SPRINT Hot Runner systems now
include MasterSHIELD Technology as standard.
SmartMOLD/Industry 4.0 OPTIMIZATION PLATFORM
Improve your operation by collecting, tracking, and analyzing
data gathered from sensors throughout the molding cell. Boost your
productivity, and your bottom line, through optimization. Unlock
your operations full potential with SmartMOLD.
PRODUCT HIGHLIGHTS
- NEW Enhanced Capabilities
- NEW More Powerful Analytics
- NEW Mold Sensor Options
- NEW High Temp. Design
- NEW Software/UI Updates
- NEW Equipment Integration Options
NEW MOLD-MASTERS SOLUTIONS FOR PET
Mold-Masters will soon be able to supply their customers with
new options for producing PET preforms, both in monolayer and
co-injection applications. Not only have we developed a new and
improved hot half design, but through our new machine and tooling
partnerships with industry leaders, Mold-Masters will be able to
offer options for full turnkey solutions especially in the low
output market for monolayer, but also for high output in
co-injection preform applications. Additionally, Mold-Masters plans
for PET wouldn’t be complete without providing full global
aftermarket support for all PET customers. Keep a close eye out for
more details to be released soon.
MOLD-MASTERS CO-INJECTION Demo
Mold-Masters Co-Injection, formerly KORTEC, is the #1 name in
Co-Injection (by installed base). Our Co-injection Technology will
be producing coffee capsules from within the BMB booth (Hall 13,
Stand A33) as a live demo. The Mitaly Co-injected Dolce Gusto
coffee capsules being produced have a part weight of 5.7g. The skin
material will be PLA while the core (barrier) material, being
injected by the E-Multi, is EVOH.
The molding cell features:
- Mold-Masters Co-injection Hot Half (32-cavity)
- Mold-Masters Co-injection E-Multi Auxiliary Injection Unit
& Controller
The Mold-Masters solution above (known as Co-injection CONNECT)
allows molders to easily and economically convert their existing
single-shot equipment over to produce Co-injected parts. By
utilizing existing equipment molders can reduce their capital
investment requirements by up to 84% (vs. purchasing a new
full-size 2-shot injection machine).
Mold-Masters Co-Injection Technology is used for placing barrier
layers in a wide range of parts including coffee capsules, beverage
containers of all kinds, preforms and more in a single step. These
high-performance barriers extend shelf life by up to 5x, lower
production costs and offer greater design flexibility in a wide
range of everyday products.
MASTER-SERIES PLA Champagne Glass Demo
Mold-Masters has been a supplier of hot runner systems for PLA
(compostable bio-resin) since 2009. PLA has poor fluidity however
MM was successfully able to process the material while maintaining
crystal clear transparency on this very thin part (0.65mm). MM HR
systems offer production savings by eliminating scrap from cold
runners with improved part and gate quality. This specific example
on display uses a Master-Series 8-drop hot runner system
incorporating a non-symmetrical manifold design and is being run at
a 37.5s cycle time. Master-Series systems set the benchmark for
performance and reliability with applications across any industry.
This demo can be viewed in Hall 13, Booth C93 as part of the Nissei
booth.
MASTER-SERIES 2K Medical Demo
Master-Series systems set the benchmark for performance and
reliability with applications across any industry. This demo
features the production of a 2k medical component (PP/PP
transparent). Mold-Masters supplied a Master-Series 8+8, 2k system
that incorporates our Accu-Valve Gate Technology. Accu-Valve
cylindrical gates feature precision alignment which minimizes valve
pin wear to ensure exceptional gate quality for millions of cycles.
It also significantly minimizes maintenance requirements. There are
2 types of Accu-Valve gates being used MX (general purpose/extended
life) and CX (Enhanced color change performance). Although
not used in this application,
Accu-Valve offers a 3rd option which is Accu-Valve LX (ideal for
filled resins, incorporates a replaceable gate insert).
Mold-Masters Accu-Valve cylindrical gates come with a standard 3
million cycle or 1-year warranty (whichever comes first.) This
warranty covers premature wear of the Accu-Valve gate components.
This is all produced in a single cell utilizing a high precision
mold with a servo-driven cube spin stack. This demo can be viewed
in Hall 15/B42-C58 as part of the Engel booth.
Hear about our Technology - Milacron Invites Trade Press to
Press Conference October 17th at 2:00 pm (14:00) – Upstairs in Hall
1, Booth C05
Milacron’s Mac Jones, President of APPT Americas and Europe,
will welcome the esteemed press to the Milacron booth and provide a
business overview. Andy Stirn, Director of New Product Development
and Product Management, and Kurt Waldhauer, Vice President of
Extrusion Sales, will be providing an update on Advanced Plastics
Processing Technologies (APPT). Hans Hagelstein, Mold-Masters
President Europe, Middle East, Africa and India, An Heid,
Mold-Masters President Americas and Asia, and Peter Smith, DME
President will provide an update on Milacron’s Melt Delivery and
Control System business. A Q&A session will follow the formal
presentation and attendees will be encouraged to take a
personalized tour with the Milacron team.
Members of the press and anyone interested in attending the
press conference may register here:
https://www.eventbrite.com/e/milacron-k-2019-press-conference-registration-69012272565?aff=affiliate1
LINK TO HI-RES IMAGES:
www.dropbox.com/sh/03w3yugrws5829k/AAB4ZLrcdIluy9bIYiEjc7Fda?dl=0
The current line-up of Products and Brands coming to K 2019 from
Milacron can be found at: https://go.milacron.com/kshow.
Milacron continues to push the boundaries of possibilities in
plastics with breakthrough products from leading brands including
Milacron, Mold-Masters, DME, Ferromatik, TIRAD, and CIMCOOL.
About Milacron
Milacron is a global leader in the manufacture, distribution,
and service of highly engineered and customized systems within the
plastic technology and processing industry. Milacron is the only
global company with a full-line product portfolio that includes hot
runner systems, injection molding, and extrusion equipment plus a
wide market range of advanced fluid technologies. Visit Milacron at
www.milacron.com.
About DME
DME Company is an essential mold technologies resource for
customers worldwide. The company’s standard-setting, comprehensive
product line: mold bases and components; mold making and molding
supplies, hot runner and control systems, and cold runner systems
for elastomers — is backed by expert technical service every step
of the way. DME is part of the Milacron family of companies that
serve the plastics processing industry.
About Mold-Masters
Established in 1963 by Jobst and Waltraud Gellert, Mold-Masters
is one of the world’s leading suppliers of hot runner technology
and systems. Mold-Masters designs, manufactures, and supports a
full range of hot runner products, including hot runner systems,
temperature controllers, hot halves, and various gating
technologies. We are always looking to deliver the ultimate in melt
delivery and control systems.
MCRN-IR
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Media Contact: Lacy Wise Corporate Communications Manager
Lacy_Wise@milacron.com M: +1-513-410-3458 or Investor
Relations: Bruce Chalmers Milacron, Chief Executive Officer
Bruce_Chalmers@milacron.com O: +1-513-319-7985
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