Medallion Resources Announces Completion of Techno Economic Assessment for Extraction of Rare Earth Elements From Mineral San...
July 14 2021 - 6:00AM
Medallion Resources Ltd. (TSX-V: MDL; OTCQB: MLLOF;
Frankfurt: MRDN) – (“Medallion” or the “Company”), is
pleased to provide a summary of an independent Techno-Economic
Assessment (“TEA”) for Medallion’s proprietary process (the
“Medallion Monazite Process”) that enables sustainable extraction
of rare earth elements (“REE”) from mineral sand monazite. The TEA
was completed by process engineering and simulation specialists
Simulus Engineers (Australia).
The Medallion Monazite Process is a
proprietary method and related business model to achieve low-cost
REE production utilizing mineral sand monazite. Monazite is a rare
earth phosphate mineral globally available as a by-product from
heavy mineral sand mining operations.
The Medallion Monazite Process is a unique
commercial offering, developed by utilizing process intensification
principles. It is a highly optimized and automated design that is
transferable to many global locations and scalable in size as REE
demand grows. Medallion has recently paired this process with
patented REE separation technology developed by Purdue
University.
Key Points
- Medallion has
received from Simulus Engineers comprehensive process flow
diagrams, equipment lists, reagent, energy and personnel
requirements and energy, heat and mass balances for the Medallion
Monazite Process.
- Engineering was
completed at an assumed 7,000 tonnes per annum scale. The TEA has
demonstrated the technical and financial viability of the Medallion
Monazite Process at this scale.
- Such a facility
would deliver approximately 870 tonnes per annum of neodymium
(“Nd”) and praseodymium (“Pr”) oxide in cerium-depleted mixed
carbonate form.
- Nd and Pr oxide
are the key inputs for rare earth element permanent magnet
production, currently priced at around US$80,000 per tonne.
- REE permanent
magnets are high growth markets due to their importance for
electric mobility and renewable power generation.
- Other products
from the Medallion Monazite Process include cerium (“Ce”) oxide and
trisodium phosphate (“TSP”).
- The developed
process is zero-liquid waste delivering a high degree of
flexibility in the choice of prospective operating locations.
- The engineered
plant is very modest in land use footprint, energy and transport
needs, and is comprised of conventional off-the-shelf plant and
equipment, allowing for a short procurement to production lead
time.
-
The engineering data has allowed development of an independent and
comprehensive financial model prepared by Denco Strategic Research
& Consulting Inc. that can be easily updated for changes to
process location and operating assumptions. In the modelled “base
case” scenario, a southeastern USA setting was assumed for capital
and operating costs, while REE ratios from US-sourced mineral sand
monazite was used to model REE outputs.
- a capital cost
estimate of US$34m was determined from engineered components (not
including site specific costs) for an assumed 7,000 tonne monazite
per annum process facility. Capital costs can now be scaled for
offtake or partner specific supply conditions.
- an operating
cost of US$12 per kg of cerium-depleted mixed REE oxide (not
including monazite supply costs).
- an operating
cost of US$28 per kg of NdPr in cerium-depleted mixed REE oxide
(not including monazite supply costs; no discounting for co-product
value) is modelled.
- labor is the
largest individual operating cost, providing the possibility to
markedly lower operating costs by expanding processing capacity and
throughput to achieve labor efficiencies.
- NdPr is the
largest market by value in the REE sector and accounts for
approximately 80% of revenue achieved from typical mineral sand
monazite feedstock.
- Medallion
recently invested with Purdue University to gain an exclusive
license for proprietary environmentally-friendly REE separation
technology (Ligand Assisted Displacement (“LAD”) Chromatography).
- This process,
while presenting a substantial value add option, has not been
modelled in the TEA.
- LAD
Chromatography provides the opportunity to directly pass a pregnant
leach solution from extraction stage to separation stage,
maximizing recovery and minimizing cost.
-
A parallel Life Cycle Assessment (“LCA”) model will be delivered by
Minviro Ltd in coming weeks that summarizes the environmental
impact of the process and highlights the advantages of utilizing
by-product materials.
-
The TEA integrates and summarizes research completed to date on the
Medallion Monazite Process and is a pivotal engineering and
financial study. The models used in the TEA are designed to be
iterative and can be updated for any global setting/scenario. It is
designed to guide the Medallion Board of Directors in the future
investment decisions of the Company.
-
Research and execution plans are being developed internally for
both the monazite and LAD processes to guide on-going
research.
Based on the operating assumptions of the TEA,
results indicate the Medallion Monazite Process is technically
viable and presents positive economics for the extraction of REE
from mineral sand monazite. The specific process conditions and
supporting financial results constitute proprietary information for
Medallion that will be shared with partners and prospective
licensees under non-disclosure agreements.
“We are very pleased to have reached the TEA
milestone, which indicates the technical and financial viability of
the Medallion Monazite Process,” commented Mark Saxon, President
and CEO. “Over the past decade, Medallion has remained committed to
the vision of developing technology to reduce the environmental
impact of REE production. The process developed does not require
new mining but utilizes a high-grade relatively low-value
by-product from heavy mineral sand mining. We are now discussing
opportunities with partners and prospective licensees under NDA’s
and developing business models to maximize value from past
investment.”
Medallion has completed ten years of research
and test work with various service providers to develop a
proprietary technology for the extraction of rare earth elements
from mineral sand monazite. Medallion’s caustic cracking method was
developed with economic and sustainability goals, seeking to
minimize process cost while maximizing the resource efficiency of
REE production and ensuring waste materials are minimized and
captured. More than 90% of the raw material feedstock becomes
saleable products within the Medallion Monazite Process.
The developed technology is a modular and
transferable method to sustainably produce rare earth elements from
a by-product mineral widely available from global operating mineral
sand mines. A vast majority of mineral sand mining occurs within
the Australia, Africa and Southeast Asian regions. Currently
monazite from these operations is either sold to Chinese customers
or left on site where it achieves no value. A sustainable and
efficient process to extract REEs from mineral sand monazite can
deliver REE security without the need for additional mining.
The Medallion Board is reviewing the TEA results
to make determinations about Medallion’s further investments toward
developing and monetizing the Medallion Monazite Process.
Independent financial modelling and market research has indicated a
licensing/partnership business approach with parties that have
access to mineral sand monazite is likely most appropriate during
the current high monazite price environment. As a result, Medallion
is actively seeking opportunities for collaboration and technology
licensing with mineral sand mining companies within favorable
jurisdictions.
Medallion continues to assess acquisition and
investment opportunities within the REE and mining sectors.
CLICK HERE TO VIEW FIGURE 1.
Envisaged rare earth element monazite to magnet supply chain
utilizing the Medallion Monazite Process and Purdue’s LAD
Chromatography. Red box outlines the system boundary for the
current Techno Economic Assessment.
About Medallion Resources
Medallion
Resources (TSX-V: MDL; OTCQB: MLLOF;
Frankfurt: MRDN) has developed a proprietary process and related
business model to achieve low-cost, near-term, rare-earth element
(REE) production by exploiting monazite. Monazite is a rare-earth
phosphate mineral that is widely available as a by-product from
mineral sand mining operations. Furthermore, Medallion has recently
licensed an innovative REE separation technology from Purdue
University which can be utilized by Medallion and sub-licensed by
Medallion to third party REE producers.
REEs are critical inputs to electric and hybrid
vehicles, electronics, imaging systems, wind turbines and strategic
defense systems. Medallion is committed to following best practices
and accepted international standards in all aspects of mineral
transportation, processing and the safe management of waste
materials. Medallion utilizes Life Cycle Assessment methodology to
support investment and process decision making.
More about Medallion (TSX-V: MDL; OTCQB: MLLOF;
Frankfurt: MRDN) can be found
at medallionresources.com.
Contact(s):
Mark Saxon, President & CEO
+1.604.681.9558 or info@medallionresources.com
Neither TSX Venture Exchange nor its
Regulation Services Provider (as that term is defined in the
policies of the TSX Venture Exchange) accepts responsibility for
the adequacy or accuracy of this release.
Medallion management takes full responsibility
for content and has prepared this news release. Some of the
statements contained in this release are forward-looking
statements, such as statements that describe Medallion’s plans with
respect to further investment in and options for monetizing the
Medallion Monazite Process, and the potential for Medallion to
complete further acquisitions within the REE and mining sectors.
Since forward-looking statements address future events and
conditions, by their very nature, they involve inherent risks and
uncertainties, including the risks related to market conditions and
regulatory approval and other risks outlined in the company’s
management discussions and analysis of financial results. Actual
results in each case could differ materially from those currently
anticipated in these statements. In addition, in order to proceed
with Medallion’s plans, additional funding will be necessary and,
depending on market conditions, this funding may not be forthcoming
on a schedule or on terms that facilitate Medallion’s
plans. These forward-looking statements are made as of the
date of this press release, and, other than as required by
applicable securities laws, Medallion disclaims any intent or
obligation to update publicly any forward-looking statements,
whether as a result of new information, future events or results or
otherwise, except as required pursuant to applicable laws.
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