Cypress Envirosystems Congratulates Genentech on Progressive Manufacturing Award for Innovative Energy Saving Solution
May 26 2010 - 8:00AM
Business Wire
Cypress Envirosystems, a subsidiary of Cypress Semiconductor
Inc. (Nasdaq:CY) congratulates Genentech on winning a 2010
Progressive Manufacturing Award from Managing Automation magazine
for an innovative energy saving solution with technology from
Cypress Envirosystems.
Project Scope and Goals: Sustainability and Maintenance
Improvement
The scope of the project included reducing steam losses on
Genentech’s campus and implementing predictive maintenance
strategies for the steam traps and research equipment on campus
including critical freezers which hold biological samples. It also
included an effort to monitor the equipment health of emergency
generators. The project implemented wireless monitoring to achieve
energy savings and reduce costs through predictive maintenance. The
financial goal was to achieve a payback of less than two years.
“We congratulate Genentech on this award,” said Harry Sim, CEO
of Cypress Envirosystems. “The focus areas for the project were the
steam distribution system on the South San Francisco campus, and
freezers and other critical R&D and facilities equipment.
Wireless sensing solutions from Cypress Envirosystems were selected
due to the lower cost and the non-invasive and non-disruptive
nature of these devices. We’re proud to have been an important part
of this successful project.”
Wireless, Non-Invasive Technology
The solution uses Cypress Envirosystems’ wireless technology, a
2.4GHz wireless mesh technology to connect remote sensors and a
central receiver/hub. Included in the solution was the Wireless
Steam Trap Monitor, which non-invasively clamps on to existing
steam traps and installs in minutes to detect if the steam trap is
operating normally, is blocked, or leaking costly steam. Also
employed was Cypress’ Wireless Gauge Reader, which non-invasively
clamps on to existing dial gauges to optically read and transmit
manual gauge readings. It, too, takes minutes to install and does
not require breaking pipes or pressure seals. In addition, the
solution included Wireless Freezer Monitors to improve predictive
maintenance on custom freezers in the plant.
Cypress’s solution included a built-in database and user
interface, which provides alarming, trending and historization. It
uses the Microsoft Windows XP/Professional operating system,
Microsoft SQL Server database, and Microsoft Internet Information
Services Web Server. “The use of standard Microsoft technologies
complied with corporate IT guidelines and enabled a smooth
integration with the plant LAN,” Sim said.
Results: Lower Steam Losses, R&D Samples Saved
The project successfully reduced steam losses. Fifty-six
Wireless Steam Trap Monitors were installed, and installation did
not impact operations since the Wireless Steam Trap Monitors were
designed to be non-invasive. Over a period of five months, leaks
were detected on 20% of the traps, saving more on steam loss than
the cost of the entire installation.
The project successfully implemented predictive maintenance for
research equipment, reducing the need to perform frequent
maintenance activities, and preventing equipment failures from
impacting work product. Predictive maintenance for research
freezers also reduced risk of lost R&D samples due to
unexpected freezer failures. Twenty Wireless Freezer Monitors were
installed, and the system predictively detected failures on four
freezers. The freezers were able to be repaired, saving enough to
pay for the installation costs of this part of the project.
“The use of non-invasive, clamp-on technologies from Cypress
Envirosystems enabled much lower installation cost and virtually no
disruption to manufacturing operations,” Sim said. “This solution
was approximately 75% lower in cost than the next best alternative
using traditional sensors, wiring, and I/O.”
About Cypress Envirosystems, Inc.
Cypress Envirosystems is a subsidiary of Cypress Semiconductor
(NASDAQ: CY). Its mission is to save energy and improve
productivity in older plants and buildings, using state-of-the-art
non-invasive and wireless technologies to minimize disruption and
cost, delivering payback of 18 months or less. Visit Cypress
Envirosystems at www.CypressEnvirosystems.com.
About Cypress
Cypress delivers high-performance, mixed-signal, programmable
solutions that provide customers with rapid time-to-market and
exceptional system value. Cypress offerings include the flagship
PSoC® programmable system-on-chip families and derivatives such as
PowerPSoC® solutions for high-voltage and LED lighting
applications, CapSense® touch sensing and TrueTouch™ solutions for
touchscreens. Cypress is the world leader in USB controllers,
including the high-performance West Bridge® solution that enhances
connectivity and performance in multimedia handsets. Cypress is
also a leader in high-performance memories and programmable timing
devices. Cypress serves numerous markets including consumer, mobile
handsets, computation, data communications, automotive, industrial
and military. Cypress trades on the NASDAQ Global Select Market
under the ticker symbol CY. Visit Cypress online at
www.cypress.com.
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