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UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 10-Q

[X] QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the quarterly period ended September 28, 2019

OR

[ ] TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934

For the transition period from to .

Commission file number: 001-34198

SUNOPTA INC.

(Exact name of registrant as specified in its charter)

Canada
(State or other jurisdiction of incorporation or organization)

 

Not Applicable
(I.R.S. Employer Identification No.)

2233 Argentia Road

Mississauga, Ontario L5N 2X7, Canada

 

(905) 821-9669

(Address of principal executive offices)

 

(Registrant's telephone number, including area code)

Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.

Yes [X] No [ ]

Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files).

Yes [X] No [ ]

Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, a smaller reporting company, or an emerging growth company. See the definitions of "large accelerated filer," "accelerated filer," "smaller reporting company," and "emerging growth company" in Rule 12b-2 of the Exchange Act. (Check one):

Large accelerated filer [X] Accelerated filer [ ]
Non-accelerated filer [ ] Smaller reporting company [ ]
(Do not check if a smaller reporting company) Emerging growth company [ ]

If an emerging growth company, indicate by check mark if the registrant has elected not to use the extended transition period for complying with any new or revised financial accounting standards provided pursuant to Section 13(a) of the Exchange Act. [ ]

Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).

Yes [ ] No [X]


Securities registered pursuant to Section 12(b) of the Act:

Title of each class

Trading Symbol(s)

Name of each exchange on which registered

Common Shares

STKL

The Nasdaq Stock Market

Common Shares

SOY

The Toronto Stock Exchange

The number of the registrant's common shares outstanding as of November 1, 2019 was 88,003,987. 


SUNOPTA INC.

FORM 10-Q

For the Quarterly Period Ended September 28, 2019

TABLE OF CONTENTS

PART I FINANCIAL INFORMATION  
Item 1. Financial Statements (unaudited)  
  Consolidated Statements of Operations for the quarters and three quarters ended September 28, 2019 and September 29, 2018 7
  Consolidated Statements of Comprehensive Earnings (Loss) for the quarters and three quarters ended September 28, 2019 and September 29, 2018 8
  Consolidated Balance Sheets as at September 28, 2019 and December 29, 2018 9
  Consolidated Statements of Shareholders' Equity as at and for the quarters and three quarters ended September 28, 2019 and September 29, 2018 10
  Consolidated Statements of Cash Flows for the quarters and three quarters ended September 28, 2019 and September 29, 2018 12
  Notes to Consolidated Financial Statements 13
     
Item 2 Management's Discussion and Analysis of Financial Condition and Results of Operations 33
Item 3 Quantitative and Qualitative Disclosures about Market Risk 57
Item 4 Controls and Procedures 57
     
PART II OTHER INFORMATION  
Item 1 Legal Proceedings 59
Item 1A Risk Factors 59
Item 5  Other Information 59
Item 6 Exhibits 59

Basis of Presentation

Except where the context otherwise requires, all references in this Quarterly Report on Form 10-Q ("Form 10-Q") to the "Company," "SunOpta," "we," "us," "our" or similar words and phrases are to SunOpta Inc. and its subsidiaries, taken together.

In this report, all currency amounts presented are expressed in thousands of United States ("U.S.") dollars ("$"), except per share amounts, unless otherwise stated. Other amounts may be presented in thousands of Canadian dollars ("C$"), euros ("€") and Mexican pesos ("M$"). As at September 28, 2019, the closing rates of exchange for the Canadian dollar, euro and Mexican peso, expressed in U.S. dollars, based on Bank of Canada exchange rates, were C$0.7548, €1.0941 and M$0.0509. These rates are provided solely for convenience and do not necessarily reflect the rates used in the preparation of our financial statements.

Forward-Looking Statements

This Form 10-Q contains forward-looking statements which are based on management's current expectations and assumptions and involve a number of risks and uncertainties. Generally, forward-looking statements do not relate strictly to historical or current facts and are typically accompanied by words such as "anticipate," "estimate," "target," "intend," "project," "potential," "predict," "continue," "believe," "expect," "can," "could," "would," "should," "may," "might," "plan," "will," "budget," "forecast," the negatives of such terms, and words and phrases of similar impact and include, but are not limited to references to future financial and operating results, plans, objectives, expectations and intentions; our ability to rationalize certain expenses and redeploy capital to enhance our focus on growing our consumer products and international organic ingredients operations following the sale of our soy and corn business; our intention to implement business strategies and operational actions and make structural investments under the Value Creation Plan, and the associated timing and costs of these actions; expected cost savings from actions completed under the Value Creation Plan; expected synergies, opportunities, revenues and earnings related to business acquisitions; expectations regarding throughput from our organic cocoa operations and ramp-up of our organic avocado oil facility; our plans to expand our plant-based beverage ingredient extraction capabilities and related project timing; the anticipated impact of the strawberry freezer crop shortfall on revenues and margins for frozen fruit prior to the 2020 crop cycle; our expectation regarding profitability improvements in our frozen fruit business in the fourth quarter of 2019 and first half of 2020, including our ability to secure additional supply and recover increased commodity costs; our expectations regarding the fruit optimization plan, including unexpected issues or delays with our automation investments; our expectations regarding customer demand, consumer preferences, competition, sales pricing, and availability and pricing of raw material inputs; other expectations related to our businesses, including operational growth and expansion plans, plans to reduce costs and improve profitability, intent and ability to bring new products and processes to market through innovation, and the exploration of the sale of selected businesses or assets; and other statements that are not historical facts. These forward-looking statements are made pursuant to the safe harbor provisions of the Private Securities Litigation Reform Act of 1995, including Section 27A of the Securities Act of 1933, as amended, and Section 21E of the Securities Exchange Act of 1934, as amended. These forward-looking statements are based on certain assumptions, expectations and analyses we make in light of our experience and our interpretation of current conditions, historical trends and expected future developments, as well as other factors that we believe are appropriate in the circumstances.

SUNOPTA INC 3 September 28, 2019 10-Q

Whether actual results and developments will be consistent with and meet our expectations and predictions is subject to many risks and uncertainties. Accordingly, there are important factors that could cause our actual results to differ materially from our expectations and predictions. We believe these factors include, but are not limited to, the following:

  • failure or inability to implement our value creation strategies to achieve anticipated benefits;
  • conflicts of interest between our significant investors and our other stakeholders;
  • disruptions to our business caused by shareholder activism;
  • product liability suits, recalls and threatened market withdrawals that may arise or be brought against us;
  • food safety concerns and instances of food-borne illnesses that could harm our business;
  • litigation and regulatory enforcement concerning marketing and labeling of food products;
  • significant food and health regulations to which we are subject;
  • ability to obtain additional capital as required to maintain current growth rates;
  • the potential for impairment charges for goodwill or other intangible assets;
  • the highly competitive industry in which we operate;
  • that our customers may choose not to buy products from us;
  • the potential loss of one or more key customers;
  • changes and difficulty in predicting consumer preferences for natural and organic food products;
  • our ability to effectively manage our supply chain;
  • volatility in the prices of raw materials, freight and energy;
  • the availability of organic and non-genetically modified ingredients;
  • unfavorable growing and operating conditions due to adverse weather conditions;
  • an interruption at one or more of our manufacturing facilities;
  • technology failures that could disrupt our operations and negatively impact our business;
SUNOPTA INC 4 September 28, 2019 10-Q

  • the potential for data breaches and the need to comply with data privacy and protection laws and regulations;
  • the loss of service of our key management;
  • labor shortages or increased labor costs;
  • technological innovation by our competitors;
  • ability to protect our intellectual property and proprietary rights;
  • changes in laws or regulations governing foreign trade or taxation;
  • agricultural policies that influence our operations;
  • substantial environmental regulation and policies to which we are subject;
  • changes in laws or regulations governing climate change;
  • the enactment of new climate change laws;
  • fluctuations in exchange rates, interest rates and the prices of certain commodities;
  • exposure to our international operations;
  • increased vulnerability to economic downturns and adverse industry conditions due to our level of indebtedness;
  • restrictions under the terms of our debt and equity instruments on how we may operate our business;
  • our ability to renew our revolving asset-based credit facility (the "Global Credit Facility") when it becomes due on February 10, 2021;
  • our ability to meet the financial covenants under the Global Credit Facility or to obtain necessary waivers from our lenders;
  • our ability to effectively manage our growth and integrate acquired companies;
  • our ability to achieve the estimated benefits or synergies to be realized from business acquisitions;
  • exposure to unknown liabilities arising from business acquisitions;
  • unexpected disruptions in our business, including disruptions resulting from business acquisitions;
  • our ability to successfully consummate possible future divestitures of businesses;
  • the volatility of our operating results and share price;
  • that we do not currently intend to, and are restricted in our ability to, pay any cash dividends on our common shares in the foreseeable future;
  • dilution in the value of our common shares through the exchange of convertible preferred stock, exercise of stock options, participation in our employee stock purchase plan and issuance of additional securities; and
  • impact of the publication of industry analyst research or reports about our business on the value of our common shares.
SUNOPTA INC 5 September 28, 2019 10-Q

All forward-looking statements made herein are qualified by these cautionary statements, and our actual results or the developments we anticipate may not be realized. Our forward-looking statements are based only on information currently available to us and speak only as of the date on which they are made. We do not undertake any obligation to publicly update our forward-looking statements, whether written or oral, after the date of this report for any reason, even if new information becomes available or other events occur in the future, except as may be required under applicable securities laws. The foregoing factors should not be construed as exhaustive and should be read in conjunction with the other cautionary statements that are included in this report and our Annual Report on Form 10-K for the fiscal year ended December 29, 2018. Additional information about these factors and about the material factors or assumptions underlying such forward-looking statements may be found under Item 1A. "Risk Factors" of our Annual Report on Form 10-K for the fiscal year ended December 29, 2018, and in our other filings with the U.S. Securities and Exchange Commission and the Canadian Securities Administrators.

SUNOPTA INC 6 September 28, 2019 10-Q

PART I - FINANCIAL INFORMATION

Item 1.  Financial Statements

SunOpta Inc.                        
Consolidated Statements of Operations                        
 For the quarters and three quarters ended September 28, 2019 and September 29, 2018  
(Unaudited)                        
 (All dollar amounts expressed in thousands of U.S. dollars, except per share amounts)        
                               
          Quarter ended     Three quarters ended  
          September 28, 2019     September 29, 2018     September 28, 2019     September 29, 2018  
          $     $     $     $  
                               
Revenues (note 2)   295,941     308,371     894,220     940,331  
                               
Cost of goods sold   269,616     274,243     812,362     838,173  
                               
Gross profit   26,325     34,128     81,858     102,158  
                               
Selling, general and administrative expenses   27,674     27,220     81,184     82,456  
Intangible asset amortization   2,768     2,754     8,202     8,293  
Other expense (income), net (note 12)   3,323     1,136     (39,744 )   1,317  
Foreign exchange loss (gain)   (590 )   (368 )   (1,784 )   583  
                               
Earnings (loss) before the following   (6,850 )   3,386     34,000     9,509  
                               
Interest expense, net   8,864     8,792     25,857     25,486  
                               
Earnings (loss) before income taxes   (15,714 )   (5,406 )   8,143     (15,977 )
                               
Provision for (recovery of) income taxes   (3,935 )   (870 )   3,239     (3,853 )
                               
Net earnings (loss)   (11,779 )   (4,536 )   4,904     (12,124 )
                               
Earnings (loss) attributable to non-controlling interests   (30 )   70     59     19  
                               
Earnings (loss) attributable to SunOpta Inc.   (11,749 )   (4,606 )   4,845     (12,143 )
                               
Dividends and accretion on Series A Preferred Stock (note 10)   (2,009 )   (1,981 )   (6,005 )   (5,922 )
                               
Loss attributable to common shareholders   (13,758 )   (6,587 )   (1,160 )   (18,065 )
                               
Loss per share (note 13)                        
  Basic   (0.16 )   (0.08 )   (0.01 )   (0.21 )
  Diluted   (0.16 )   (0.08 )   (0.01 )   (0.21 )
                               
Weighted-average common shares outstanding (000s) (note 13)                        
  Basic   87,928     87,168     87,695     86,982  
  Diluted   87,928     87,168     87,695     86,982  

(See accompanying notes to consolidated financial statements)

SUNOPTA INC 7 September 28, 2019 10-Q

SunOpta Inc.                        
 Consolidated Statements of Comprehensive Earnings (Loss)        
 For the quarters and three quarters ended September 28, 2019 and September 29, 2018  
(Unaudited)                        
 (All dollar amounts expressed in thousands of U.S. dollars)  
                               
          Quarter ended     Three quarters ended  
          September 28, 2019     September 29, 2018     September 28, 2019     September 29, 2018  
          $     $     $     $  
                               
Net earnings (loss)   (11,779 )   (4,536 )   4,904     (12,124 )
                               
Other comprehensive earnings (loss), net of income taxes                        
  Changes related to cash flow hedges (note 6)                        
    Unrealized gains, net               384  
    Reclassification of (losses) gains to earnings       25         (79 )
    Net changes related to cash flow hedges       25         305  
  Currency translation adjustment   (1,265 )   (639 )   (2,104 )   (1,836 )
  Other comprehensive loss, net of income taxes   (1,265 )   (614 )   (2,104 )   (1,531 )
                               
Comprehensive earnings (loss)   (13,044 )   (5,150 )   2,800     (13,655 )
                               
Comprehensive earnings (loss) attributable to non-controlling                        
  interests   (20 )   72     71     159  
                               
Comprehensive earnings (loss) attributable to SunOpta Inc.   (13,024 )   (5,222 )   2,729     (13,814 )

(See accompanying notes to consolidated financial statements)

SUNOPTA INC 8 September 28, 2019 10-Q

SunOpta Inc.
Consolidated Balance Sheets
As at September 28, 2019 and December 29, 2018
(Unaudited)
(All dollar amounts expressed in thousands of U.S. dollars)
 
        September 28, 2019     December 29, 2018  
        $     $  
                 
ASSETS            
Current assets            
  Cash and cash equivalents   2,209     3,280  
  Accounts receivable   128,047     132,131  
  Inventories (note 7)   345,685     361,957  
  Prepaid expenses and other current assets   36,015     29,024  
  Income taxes recoverable   8,324     7,029  
Total current assets   520,280     533,421  
                 
Property, plant and equipment   182,129     171,032  
Operating lease right-of-use assets (note 8)   71,672      
Goodwill   28,131     27,959  
Intangible assets   152,742     160,975  
Deferred income taxes   1,294     182  
Other assets   2,362     3,169  
                 
Total assets   958,610     896,738  
                 
LIABILITIES            
Current liabilities            
  Bank indebtedness (note 9)   270,145     280,334  
  Accounts payable and accrued liabilities   134,353     155,371  
  Customer and other deposits   237     1,445  
  Income taxes payable   1,692     2,208  
  Other current liabilities   310     862  
  Current portion of long-term debt (note 9)   2,809     1,840  
  Current portion of operating lease liabilities (note 8)   17,709      
  Current portion of long-term liabilities   4,286     4,286  
Total current liabilities   431,541     446,346  
                 
Long-term debt (note 9)   241,896     227,023  
Operating lease liabilities (note 8)   54,663      
Long-term liabilities   2,107     2,079  
Deferred income taxes   11,500     8,149  
Total liabilities   741,707     683,597  
                 
Series A Preferred Stock (note 10)   82,207     81,302  
                 
EQUITY            
SunOpta Inc. shareholders' equity            
  Common shares, no par value, unlimited shares authorized,            
    87,999,614 shares issued (December 29, 2018 - 87,423,280)   318,196     314,357  
  Additional paid-in capital   33,779     31,796  
  Accumulated deficit   (207,311 )   (206,151 )
  Accumulated other comprehensive loss   (11,783 )   (9,667 )
        132,881     130,335  
Non-controlling interests   1,815     1,504  
Total equity   134,696     131,839  
                 
Total equity and liabilities   958,610     896,738  
                 
Commitments and contingencies (note 15)            

(See accompanying notes to consolidated financial statements)

SUNOPTA INC 9 September 28, 2019 10-Q

SunOpta Inc.
Consolidated Statements of Shareholders' Equity
As at and for the quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All dollar amounts expressed in thousands of U.S. dollars)
 
      Common shares     Additional paid-in capital     Accumulated deficit     Accumulated other com-prehensive loss     Non-controlling interests     Total  
      000s     $     $     $     $     $     $  
                                             
Balance at June 29, 2019   87,857     317,735     31,518     (193,553 )   (10,508 )   1,798     146,990  
Employee stock purchase plan   57     114                     114  
Stock incentive plan   86     347     (295 )               52  
Withholding taxes on stock-based awards           (2 )               (2 )
Stock-based compensation           2,558                 2,558  
Dividends on Series A Preferred Stock (note 10)               (1,700 )           (1,700 )
Accretion on Series A Preferred Stock (note 10)               (309 )           (309 )
Net loss               (11,749 )       (30 )   (11,779 )
Currency translation adjustment                   (1,275 )   10     (1,265 )
Capital contribution to majority-owned                                          
  subsidiary                       68     68  
Dividend paid by subsidiary to non-                                          
  controlling interest                       (31 )   (31 )
                                             
Balance at September 28, 2019   88,000     318,196     33,779     (207,311 )   (11,783 )   1,815     134,696  
 
                                             
      Common shares     Additional paid-in capital     Accumulated deficit     Accumulated other com-prehensive loss     Non-controlling interests     Total  
      000s     $     $     $     $     $     $  
Balance at June 30, 2018   87,144     312,520     28,900     (100,515 )   (8,323 )   1,662     234,244  
Employee stock purchase plan   27     175                     175  
Stock incentive plan   29     275     (90 )               185  
Withholding taxes on stock-based awards           (1 )               (1 )
Stock-based compensation           2,120                 2,120  
Dividends on Series A Preferred Stock               (1,700 )           (1,700 )
Accretion on Series A Preferred Stock               (281 )           (281 )
Net loss               (4,606 )       70     (4,536 )
Currency translation adjustment                   (641 )   2     (639 )
Cash flow hedges, net of income taxes                                          
  of $10                   25         25  
                                             
Balance at September 29, 2018   87,200     312,970     30,929     (107,102 )   (8,939 )   1,734     229,592  
 
SUNOPTA INC 10 September 28, 2019 10-Q

SunOpta Inc.
Consolidated Statements of Shareholders' Equity (continued)
As at and for the three quarters ended and September 28, 2019
(Unaudited)
(All dollar amounts expressed in thousands of U.S. dollars)
 
      Common shares     Additional paid-in capital     Accumulated deficit     Accumulated other com-prehensive loss     Non-controlling interests     Total  
      000s     $     $     $     $     $     $  
                                             
Balance at December 29, 2018   87,423     314,357     31,796     (206,151 )   (9,667 )   1,504     131,839  
Employee stock purchase plan   153     399                     399  
Stock incentive plan   424     3,440     (3,026 )               414  
Withholding taxes on stock-based awards           (384 )               (384 )
Stock-based compensation           5,393                 5,393  
Dividends on Series A Preferred Stock (note 10)               (5,100 )           (5,100 )
Accretion on Series A Preferred Stock (note 10)               (905 )           (905 )
Net earnings               4,845         59     4,904  
Currency translation adjustment                   (2,116 )   12     (2,104 )
Capital contribution to majority-owned                                          
  subsidiary                       271     271  
Dividend paid by subsidiary to non-                                          
  controlling interest                       (31 )   (31 )
                                             
Balance at September 28, 2019   88,000     318,196     33,779     (207,311 )   (11,783 )   1,815     134,696  
                                             
 
      Common shares     Additional paid-in capital     Accumulated deficit     Accumulated other com-prehensive loss     Non-controlling interests     Total  
      000s     $     $     $     $     $     $  
                                             
Balance at December 30, 2017   86,757     308,899     28,006     (89,291 )   (7,268 )   1,575     241,921  
Employee stock purchase plan   75     483                     483  
Stock incentive plan   368     3,588     (2,898 )               690  
Withholding taxes on stock-based awards           (574 )               (574 )
Stock-based compensation           6,395                 6,395  
Dividends on Series A Preferred Stock               (5,100 )           (5,100 )
Accretion on Series A Preferred Stock               (822 )           (822 )
Net loss               (12,143 )       19     (12,124 )
Currency translation adjustment                   (1,976 )   140     (1,836 )
Cash flow hedges, net of income taxes                                          
  of $130                   305         305  
Cumulative effect of adoption of new revenue                                          
  accounting standard               254             254  
                                             
Balance at September 29, 2018   87,200     312,970     30,929     (107,102 )   (8,939 )   1,734     229,592  

(See accompanying notes to consolidated financial statements)

SUNOPTA INC 11 September 28, 2019 10-Q

SunOpta Inc.
Consolidated Statements of Cash Flows
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(Expressed in thousands of U.S. dollars)
 
        Quarter ended     Three quarters ended  
        September 28, 2019     September 29, 2018     September 28, 2019     September 29, 2018  
        $     $     $     $  
                             
CASH PROVIDED BY (USED IN)                        
                             
Operating activities                        
Net earnings (loss)   (11,779 )   (4,536 )   4,904     (12,124 )
Items not affecting cash:                        
  Depreciation and amortization   8,517     8,171     25,005     24,501  
  Amortization of debt issuance costs   683     598     2,022     1,806  
  Deferred income taxes   (2,732 )   (1,706 )   2,239     (3,857 )
  Stock-based compensation   2,558     2,120     5,393     6,395  
  Unrealized loss on derivative contracts (note 6)   865     2,110     577     867  
  Loss (gain) on sale of business (note 4)   1,109         (44,269 )    
  Fair value of contingent consideration (note 12)       25         (2,348 )
  Impairment of long-lived assets (note 5)               409  
  Other   26     36     (108 )   (111 )
  Changes in non-cash working capital, net of businesses                        
    acquired or sold (note 14)   5,042     3,664     (22,146 )   (31,771 )
Net cash flows from operations   4,289     10,482     (26,383 )   (16,233 )
                             
Investing activities                        
Net proceeds from sale of business (note 4)   (3 )   1,006     64,672     1,236  
Purchases of property, plant and equipment   (7,592 )   (7,758 )   (24,907 )   (24,921 )
Acquisition of business, net of cash acquired (note 3)           (3,341 )    
Proceeds from sale of assets       707         1,437  
Other               159  
Net cash flows from investing activities   (7,595 )   (6,045 )   36,424     (22,089 )
                             
Financing activities                        
Increase (decrease) under line of credit facilities (note 9)   4,603     (2,716 )   (6,691 )   47,478  
Borrowings under long-term debt (note 9)   565         2,441      
Repayment of long-term debt (note 9)   (556 )   (557 )   (1,913 )   (1,494 )
Payment of cash dividends on Series A Preferred Stock (note 10)   (1,700 )   (1,700 )   (5,100 )   (5,100 )
Proceeds from the exercise of stock options and employee                        
  share purchases   164     359     429     599  
Payment of debt issuance costs           (395 )    
Dividend paid by subsidiary to non-controlling interest   (31 )       (31 )    
Payment of contingent consideration (note 6)               (4,399 )
Other   (5 )   (44 )   211     (89 )
Net cash flows from financing activities   3,040     (4,658 )   (11,049 )   36,995  
                             
Foreign exchange loss on cash held in a foreign currency   (55 )   (9 )   (63 )   (44 )
                             
Decrease in cash and cash equivalents in the period   (321 )   (230 )   (1,071 )   (1,371 )
                             
                             
Cash and cash equivalents - beginning of the period   2,530     2,087     3,280     3,228  
                             
Cash and cash equivalents - end of the period   2,209     1,857     2,209     1,857  
                             
Non-cash investing and financing activities (notes 8 and 14)                        

(See accompanying notes to consolidated financial statements)

SUNOPTA INC 12 September 28, 2019 10-Q

 
SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

1. Description of Business and Significant Accounting Policies

SunOpta Inc. (the "Company" or "SunOpta") was incorporated under the laws of Canada on November 13, 1973. The Company operates businesses focused on a healthy products portfolio that promotes sustainable well-being. The Company's two reportable segments, Global Ingredients and Consumer Products, operate in the natural, organic and specialty food sectors and utilize an integrated business model to bring cost-effective and quality products to market.

Basis of Presentation

The interim consolidated financial statements of the Company have been prepared in accordance with the instructions to Form 10-Q and Rule 10-01 of Regulation S-X promulgated under the Securities Exchange Act of 1934, as amended, and in accordance with accounting principles generally accepted in the United States of America ("U.S. GAAP") for interim financial information. Accordingly, these condensed interim consolidated financial statements do not include all of the disclosures required by U.S. GAAP for annual financial statements. In the opinion of management, all adjustments considered necessary for fair presentation have been included and all such adjustments are of a normal, recurring nature. Operating results for the quarter and three quarters ended September 28, 2019 are not necessarily indicative of the results that may be expected for the full fiscal year ending December 28, 2019 or for any other period. The interim consolidated financial statements include the accounts of the Company and its subsidiaries, and have been prepared on a basis consistent with the annual consolidated financial statements for the year ended December 29, 2018, except as described below under "Recent Accounting Pronouncements - Adoption of New Accounting Standards." For further information, refer to the consolidated financial statements, and notes thereto, included in the Company's Annual Report on Form 10-K for the fiscal year ended December 29, 2018.

Fiscal Year

The fiscal year of the Company consists of a 52- or 53-week period ending on the Saturday closest to December 31. Fiscal year 2019 is a 52-week period ending on December 28, 2019, with quarterly periods ending on March 30, June 29 and September 28, 2019. Fiscal year 2018 was a 52-week period ending on December 29, 2018, with quarterly periods ending on March 31, June 30 and September 29, 2018.

Recent Accounting Pronouncements

Adoption of New Accounting Standard

In February 2016, the Financial Accounting Standards Board ("FASB") issued Accounting Standards Update ("ASU") 2016-02, "Leases" ("ASC Topic 842"), which amends various aspects of legacy accounting guidance for leases, including the recognition of right-of-use assets and lease liabilities for leases classified as operating leases. The Company adopted ASC Topic 842 on a modified retrospective basis beginning the first quarter of 2019, and elected the transition option not to apply the new guidance, including disclosure requirements, in comparative reporting periods. Upon adoption, the Company also elected to apply the practical expedients available under the standard to not reassess its prior conclusions about lease identification, lease classification and initial direct costs. As a result, the adoption of ASC Topic 842 did not result in any cumulative-effect adjustment to the Company's opening accumulated deficit. The adoption of the new guidance resulted in the recognition of operating lease right-of-use assets and lease liabilities on the Company's consolidated balance sheet as at September 28, 2019, while the accounting for finance leases remained unchanged. The new guidance did not have any impact on the consolidated results of operations or cash flows of the Company for the quarter and three quarters ended September 28, 2019.

See note 8 for additional disclosures under ASC Topic 842.

Recently Issued Accounting Standard, Not Adopted as at September 28, 2019

In June 2016, the FASB issued ASU 2016-13, "Measurement of Credit Losses on Financial Instruments," which requires measurement and recognition of expected versus incurred credit losses for most financial assets, including trade receivables. The adoption of this new guidance, effective the first quarter of 2020, is not expected to have a significant impact on the Company's consolidated financial statements.

SUNOPTA INC 13 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

 

2. Revenue

The Company sources, processes and packages organic and natural food products, including specialty and organic raw commodities and value-added ingredients, and consumer-ready beverage, frozen fruit and fruit snack products. The Company's customers include retailers, foodservice operators, branded food companies and food manufacturers.

The following table presents a disaggregation of the Company's revenues based on categories used by the Company to evaluate sales performance:

    Quarter ended     Three quarters ended  
    September 28, 2019     September 29, 2018     September 28, 2019     September 29, 2018  
                $     $  
Global Ingredients                        
Internationally-sourced organic ingredients   95,319     97,499     303,141     302,373  
North American-sourced seeds and grains(1)   12,534     39,255     49,762     117,397  
Total Global Ingredients   107,853     136,754     352,903     419,770  
                         
Consumer Products                        
Beverage products(2)   97,321     76,530     271,213     242,329  
Frozen fruit products(3)   79,574     80,446     234,973     240,052  
Snack products(4)   11,193     14,641     35,131     38,180  
Total Consumer Products   188,088     171,617     541,317     520,561  
                         
Total revenues   295,941     308,371     894,220     940,331  

(1) Includes revenues from the specialty and organic soy and corn business prior to the sale of this business in the first quarter of 2019 (see note 4).

(2) Includes aseptically-packaged products including non-dairy plant-based beverages, broths and teas; refrigerated premium juices; shelf-stable juices and functional waters, and extraction of plant-based beverage ingredients.

(3) Includes individually quick frozen ("IQF") fruit for retail; IQF and bulk frozen fruit for foodservice; and custom fruit preparations for industrial use.

(4) Comprises fruit snack offerings, as well as the sale of flexible resealable pouch and nutrition bar products in the third quarter and first three quarters of 2018 of $0.0 million and $3.1 million, respectively. The Company exited the flexible resealable pouch and nutrition bar product lines and operations in the fourth quarter of 2017 but continued to deliver remaining inventories to customers during 2018.

3. Business Acquisition

Sanmark B.V.

On April 1, 2019, the Company acquired 100% of the outstanding shares of Sanmark B.V. ("Sanmark") for $3.3 million, net of cash acquired, which was financed through existing credit facilities. Sanmark is a sourcing and trading business focused on organic oils for the food, pharmacy, and cosmetic industries. Sanmark sources raw materials globally and generates most of its sales in the European and Asia-Pacific markets. Net assets acquired comprised working capital of $1.2 million and goodwill of $2.1 million. The goodwill recognized is attributable to operating synergies expected to result from combining the operations of Sanmark with the existing organic oils business unit within the Company's international organic ingredients operations, in addition to the opportunity to introduce the Company's existing organic oils portfolio to new customers and markets, and the ability to leverage the expertise within the Sanmark organization to grow the combined organic oils program. The operations of Sanmark have been integrated into the consolidated organic ingredients operations of the Company's subsidiary in the Netherlands. The results of operations of Sanmark are included in the Company's consolidated financial statements from the date of acquisition and are reported within the Global Ingredients reportable segment. The revenues and earnings of Sanmark since the date of acquisition were not material to the results of operations of Global Ingredients or the Company.

SUNOPTA INC 14 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

 

4.  Sale of Soy and Corn Business

On February 22, 2019, the Company's subsidiary, SunOpta Grains and Foods Inc., completed the sale of its specialty and organic soy and corn business to Pipeline Foods, LLC ("Pipeline Foods") for $66.5 million, which was subject to certain post-closing adjustments recognized in the third quarter of 2019.  The soy and corn business engaged in seed and grain conditioning and corn milling and formed part of the Company's Global Ingredients reportable segment.  The business included five facilities located in Hope, Minnesota, Blooming Prairie, Minnesota, Ellendale, Minnesota, Moorhead, Minnesota, and Cresco, Iowa.  The net proceeds from this transaction were initially used to repay borrowings under the Company's Global Credit Facility (see note 9).

The Company recognized a net gain on sale of the soy and corn business, which was recognized in other income, as follows:

    Quarter ended     Three quarters ended  
    September 28, 2019     September 28, 2019  
    $     $  
Cash consideration       66,500  
Post-closing adjustments   (1,106 )   (1,106 )
Transaction and related costs   (3 )   (1,828 )
Net proceeds   (1,109 )   63,566  
             
Current assets       22,810  
Property, plant and equipment       8,423  
Goodwill       1,526  
Current liabilities       (13,462 )
Net assets sold       19,297  
             
Pre-tax gain (loss) on sale   (1,109 )   44,269  


As the soy and corn business did not qualify for presentation as discontinued operations, operating results for this business prior to February 22, 2019 were reported in continuing operations on the consolidated statements of operations for the current and comparative periods.  For the period ended February 22, 2019, the soy and corn business generated revenues of $10.3 million and reported a loss before income taxes of $0.2 million.  For the quarter and three quarters ended September 29, 2018, the soy and corn business generated revenues of $27.0 million and $77.9 million, respectively, and reported earnings before income taxes of $0.8 million and $5.5 million, respectively.  The reported pre-tax results exclude management fees charged by Corporate Services and do not reflect other cost reduction measures associated with the sale of the soy and corn business that were taken in connection with the Value Creation Plan (see note 5).

5. Value Creation Plan

Overview

In the fourth quarter of 2016, the Company conducted a thorough review of its operations, management and governance, with the objective of maximizing the Company's ability to deliver long-term value to its shareholders. As a product of this review, the Company developed a Value Creation Plan built on four pillars: portfolio optimization, operational excellence, go-to-market effectiveness, and process sustainability.

In September 2019, the Company completed a cost restructuring involving a workforce reduction affecting approximately 30 employees, including certain executive officers and members of senior management. This restructuring resulted in a charge of $3.4 million for severance, benefits and related costs recognized in the third quarter of 2019, net of $0.8 million of previously recognized stock-based compensation related to forfeited awards previously granted to terminated employees.

SUNOPTA INC 15 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

In addition to this restructuring, and the sale of the Company's soy and corn business (as described in note 4), other actions taken under the Value Creation Plan have included the rationalization of certain of the Company's operations and facilities, including the closure of the Company's juice facility in San Bernardino, California, in the fourth quarter of 2016, the exit from flexible resealable pouch and nutrition bar product lines and operations initiated in the fourth quarter of 2017, and the consolidation of roasted snack operations and related disposal of the Company's roasting facility in Wahpeton, North Dakota, in the second quarter of 2018, as well as other cost savings initiatives. In addition, other actions taken to-date under the Value Creation Plan include investments in certain of the Company's operations and facilities to enhance food safety and quality and to improve production efficiencies, as well as investments in personnel, processes and tools.

Costs Incurred Under the Value Creation Plan

The following table summarizes costs incurred under the Value Creation Plan for the three quarters ended September 28, 2019 and September 29, 2018:

          Employee              
    Asset     recruitment,     Consulting        
    impairments     retention and     fees and        
    and facility     termination     temporary        
    closure costs(a)     costs(b)     labor costs     Total  
    $     $     $     $  
September 28, 2019                        
Balance payable, December 29, 2018(1)   477     436         913  
Costs incurred and charged to expense   308     7,098     964     8,370  
Cash payments, net   (533 )   (6,220 )   (901 )   (7,654 )
Non-cash adjustments       2,872         2,872  
Balance payable, September 28, 2019(1)   252     4,186     63     4,501  
                         
September 29, 2018                        
Balance payable (receivable), December 31, 2017   (700 )   4,427         3,727  
Costs incurred and charged to expense   1,867     600     410     2,877  
Cash receipts (payments), net   1,191     (4,447 )   (110 )   (3,366 )
Non-cash adjustments   (1,255 )           (1,255 )
Balance payable, September 29, 2018   1,103     580     300     1,983  

(1) Balance payable was included in accounts payable and accrued liabilities on the consolidated balance sheet.

(a) Asset impairments and facility closure costs

For the three quarters ended September 28, 2019, costs incurred included costs to dismantle and move equipment from the Company's soy extraction facility, in Heuvelton, New York, which was closed in December 2016. As at September 28, 2019, the balance payable represented the remaining lease obligation (net of sublease rentals) related to the Company's former nutritional bar facility, which was vacated in March 2018. The lease and sublease on this facility extend to December 2020.

For the three quarters ended September 29, 2018, costs incurred included the remaining lease obligation related to the former nutrition bar facility, and an impairment loss related to the disposal of the Company's roasting facility in Wahpeton, North Dakota, net of cash proceeds received on the sale of the facility. In addition, net cash receipts reflected proceeds on the sale of nutrition bar equipment.

SUNOPTA INC 16 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

(b) Employee recruitment, retention and termination costs

For the three quarters ended September 28, 2019, costs incurred included severance benefits related to employee terminations in connection with the restructuring completed in September 2019, and cost rationalizations associated with the sale of the soy and corn business. In addition, recruitment, relocation and termination costs were incurred in connection with the Company's Chief Executive Officer ("CEO") transition in February 2019 and Chief Financial Officer ("CFO") transition in September 2019. Employee termination costs were recognized net of the reversal of $2.9 million of previously recognized stock-based compensation related to forfeited awards of terminated employees. As at September 28, 2019, the balance payable included accrued severance benefits paid to affected employees in October 2019, or payable to certain former employees through salary continuance extending up to 24 months, as well as accrued retention bonuses for certain employees who remain employed by the Company through specified retention dates.

For the three quarters ended September 29, 2018, costs incurred represented severance benefits to terminated employees, and cash payments included retention bonuses that were paid out to certain employees.

The following table summarizes costs incurred since the inception of the Value Creation Plan to September 28, 2019:

          Employee              
    Asset     recruitment,     Consulting        
    impairments     retention and     fees and        
    and facility     termination     temporary        
    closure costs     costs     labor costs     Total  
    $     $     $     $  
Costs incurred and charged to expense   34,960     22,079     21,943     78,982  
Cash payments, net   (10,211 )   (21,188 )   (21,880 )   (53,279 )
Non-cash adjustments   (24,497 )   3,295         (21,202 )
Balance payable, September 28, 2019   252     4,186     63     4,501  

For the quarters and three quarters ended September 28, 2019 and September 29, 2018, costs incurred and charged to expense were recorded in the consolidated statement of operations as follows:

    Quarter ended     Three quarters ended  
    September 28, 2019     September 29, 2018     September 28, 2019     September 29, 2018  
    $     $     $     $  
Cost of goods sold(1)               100  
Selling, general and administrative expenses(2)   1,615         2,772     613  
Other expense(3)   3,222     43     5,598     2,164  
    4,837     43     8,370     2,877  
(1) For the three quarters ended September 29, 2018, inventory write-downs and facility closure costs recorded in cost of goods sold were allocated to the Consumer Products operating segment.
(2) Professional fees and employee retention, recruitment and relocation costs recorded in selling general and administrative expenses were allocated to Corporate Services.
(3) For the quarter ended September 28, 2019, costs recorded in other expense, such as employee termination and recruitment costs, and asset impairment, facility closure and lease termination costs, were allocated as follows: Global Ingredients reportable segment - $nil (September 29, 2018 - $nil); Consumer Products operating segment - $1.1 million (September 29, 2018 - $nil); and Corporate Services - $2.1 million (September 29, 2018 - $0.0 million). For the three quarters ended September 28, 2019, costs recorded in other expense were allocated as follows: Global Ingredients reportable segment - $0.3 million (September 29, 2018 - $0.7 million); Consumer Products operating segment - $2.4 million (September 29, 2018 - $1.3 million); and Corporate Services - $2.9 million (September 29, 2018 - $0.2 million).
SUNOPTA INC 17 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

6. Derivative Financial Instruments and Fair Value Measurements

The following table presents for each of the fair value hierarchies, the assets and liabilities that are measured at fair value on a recurring basis as of September 28, 2019 and December 29, 2018:

      September 28, 2019  
      Fair value                    
      asset (liability)     Level 1     Level 2     Level 3  
      $     $     $     $  
Commodity futures contracts(1)                        
  Unrealized short-term derivative liability   (703 )   (703 )        
Forward foreign currency contracts(2)                        
  Not designated as hedging instruments   257         257      
Contingent consideration(3)   (4,286 )           (4,286 )
   
      December 29, 2018  
      Fair value                    
      asset (liability)     Level 1     Level 2     Level 3  
      $     $     $     $  
Commodity futures and forward contracts(1)                        
  Unrealized short-term derivative asset   620         620      
  Unrealized long-term derivative asset   7         7      
  Unrealized short-term derivative liability   (581 )   (94 )   (487 )    
  Unrealized long-term derivative liability   (17 )       (17 )    
Forward foreign currency contracts(2)                        
  Not designated as hedging instruments   583         583      
Contingent consideration(3)   (4,286 )           (4,286 )
Inventories carried at market(4)   3,239         3,239      

(1) Commodity futures and forward contracts

As at September 28, 2019, outstanding contracts comprise exchange-traded commodity futures for cocoa and coffee. As at December 29, 2018, outstanding contracts also included exchange-traded commodity futures and forward commodity purchase and sale contracts associated with the Company's sold soy and corn business. Exchange-traded futures are fair valued based on unadjusted quotes for identical assets priced in active markets and are classified as level 1. Fair value for forward commodity purchase and sale contracts was estimated based on exchange-quoted prices adjusted for differences in local markets and were classified as level 2.

Exchange-traded commodity futures for cocoa and coffee are used as part of the Company's risk management strategy and represent economic hedges to limit risk related to fluctuations in the price of these commodities. These contracts are not designated as hedges for accounting purposes. Gains and losses on changes in fair value of these contracts are included in cost of goods sold on the consolidated statement of operations. For the quarter ended September 28, 2019, the Company recognized a loss of $0.9 million (September 29, 2018 - loss of $1.6 million), and for the three quarters ended September 28, 2019, the Company recognized a loss of $0.6 million (September 29, 2018 - loss of $0.8 million), related to changes in the fair value of these contracts. In addition, for the quarter and three quarters ended September 29, 2018, the Company recognized losses of $0.5 million and $0.0 million, respectively, related to changes in the fair value of soy and corn futures and forward contracts. On the consolidated balance sheets, unrealized gains on short-term and long-term contracts are included in other current assets and other assets, respectively, and unrealized losses on short-term and long-term contracts are included in other current liabilities and long-term liabilities, respectively.

SUNOPTA INC 18 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

As at September 28, 2019, the Company had net open futures contracts to sell 4,870 metric tons ("MT") of cocoa (December 29, 2018 - 6,730 MT sold) and to purchase 221 MT (December 29, 2018 - 85 MT purchased) of coffee.

(2) Foreign forward currency contracts

As part of its risk management strategy, the Company enters into forward foreign exchange contracts to reduce its exposure to fluctuations in foreign currency exchange rates. For any open forward foreign exchange contracts at period end, the contract rate is compared to the forward rate, and a gain or loss is recorded. These contracts are included in level 2 of the fair value hierarchy, as the inputs used in making the fair value determination are derived from and are corroborated by observable market data. These contracts typically represent economic hedges that are not designated as hedging instruments; however, certain of these contracts may be designated as cash flow hedges for accounting purposes.

As at September 28, 2019, the Company had open forward foreign exchange contracts to sell euros to buy U.S. dollars with a notional value of €10.6 million ($12.0 million), to sell British pounds to buy euros with a notional value of £0.4 million (€0.5 million), to sell Swiss francs to buy U.S. dollars with a notional value of CHF 3.0 million ($3.0 million), and to sell U.S. dollars to buy Mexican pesos with a notional value of $0.6 million (M$12.6 million). As these contracts were not designated as hedging instruments, gains and losses on changes in the fair value of the derivative instruments are included in foreign exchange loss or gain on the consolidated statement of operations. For the quarter ended September 28, 2019, the Company recognized a gain of $0.1 million (September 29, 2018 - gain of $0.2 million), and for the three quarters ended September 28, 2019, the Company recognized a loss of $0.3 million (September 29, 2018 - gain of $1.6 million), related to changes in the fair value of these contracts. Unrealized gains and losses on these contracts are included in accounts receivable and accounts payable, respectively, on the consolidated balance sheets.

Prior to September 29, 2018, the Company had designated open forward exchange contracts to sell U.S. dollars to buy Mexican pesos as hedging instruments. As a result, effective portion of the gains and losses on changes in the fair value of those contracts was included in other comprehensive earnings and reclassified to cost of goods sold in the same period the hedged transaction affected earnings. For the three quarters ended September 29, 2018 the Company recognized a net gain of $0.5 million in other comprehensive earnings related to changes in the fair value of open contract, and reclassified from other comprehensive earnings to cost of goods sold realized losses on closed contracts of $0.0 million for the quarter ended September 29, 2018 and realized gains of $0.1 million for the three quarters ended September 29, 2018.

(3) Contingent consideration

As at September 28, 2019, the balance represents the remaining contingent consideration obligation under an earn-out arrangement with the former unitholders of Citrusource, LLC ("Citrusource"), under the terms of the Unit Purchase Agreement by which the Company acquired Citrusource in March 2015. The settlement of this obligation is pending the outcome of a dispute between the parties related to the Unit Purchase Agreement. The table below presents a reconciliation of the obligation for the quarters and three quarters ended September 28, 2019 and September 29, 2018. The balance of the obligation is included in the current portion of long-term liabilities on the consolidated balance sheets.

      Quarter ended     Three quarters ended  
      September 28, 2019     September 29, 2018     September 28, 2019     September 29, 2018  
      $     $     $     $  
Balance, beginning of period   (4,286 )   (4,548 )   (4,286 )   (11,320 )
  Fair value adjustments(1)       (25 )       2,348  
  Payments(2)               4,399  
Balance, end of period   (4,286 )   (4,573 )   (4,286 )   (4,573 )

(1) For the three quarters ended September 29, 2018, amount included an adjustment of $2.5 million to reduce the fourth and final contingent consideration obligation payable in 2019 based on the results of Citrusource in fiscal 2018.

(2) For the three quarters ended September 29, 2018, amount reflected the third installment payment to the former unitholders of Citrusource.

SUNOPTA INC 19 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

(4) Inventories carried at market

As at December 29, 2018, inventories carried at market represented inventories of commodity soy and corn associated with the Company's sold soy and corn business. The fair value of these inventories was determined using quoted market prices from the Chicago Board of Trade, as adjusted for differences in local markets, and broker or dealer quotes, and classified as level 2. Gains and losses on these inventories were included in cost of goods sold on the consolidated statements of operations. Inventories carried at market were included in inventories on the consolidated balance sheet as at December 29, 2018.

7.  Inventories

    September 28, 2019     December 29, 2018  
    $     $  
Raw materials and work-in-process   261,080     278,038  
Finished goods   94,308     83,225  
Company-owned grain       10,155  
Inventory reserves   (9,703 )   (9,461 )
    345,685     361,957  

As at December 29, 2018, inventories of the soy and corn business that was sold comprised $2.3 million of the finished goods inventories and all of the company-owned grain inventories.

8. Leases

The Company leases certain manufacturing plants, warehouses, offices, machinery and equipment, and farmland. The Company subleases farmland to third-party growers. At the lease commencement date, the Company classifies a lease as a finance lease if it has the right to obtain substantially all of the economic benefits from the right-of-use assets, otherwise the lease is classified as an operating lease. The Company's leases have remaining noncancelable lease terms of less than one year to approximately 15 years, and typically require fixed monthly rental payments that may be adjusted annually to give effect to inflation. Real estate leases typically include options to extend the leases for up to 10 years. Machinery and equipment operating leases typically include purchase options for the fair market value of the underlying asset at the end of the lease term. Certain other leases for machinery and equipment include nominal purchase options at the end of the lease term that are reasonably certain of being exercised.

In the third quarter of 2019, the Company completed the expansion of its Allentown, Pennsylvania, plant-based beverage facility, including the addition of new aseptic processing and packaging equipment under a seven-year finance lease. At the lease commencement date, the Company recognized $14.5 million of right-of-use assets in property, plant and equipment, and a corresponding lease liability in long-term debt. The right-of-use assets are being amortized on a straight-line basis over the term of the lease.

SUNOPTA INC 20 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

The following tables present supplemental information related to leases recognized in the consolidated financial statements:

      Quarter ended     Three quarters ended  
      September 28, 2019     September 28, 2019  
      $     $  
Lease Costs            
Operating lease cost   4,774     14,725  
Finance lease cost            
  Depreciation of right-of-use assets   606     1,197  
  Interest on lease liabilities   35     103  
Sublease income   (130 )   (364 )
Net lease cost   5,285     15,661  
   
      September 28, 2019  
      $  
Balance Sheet Classification      
Operating leases      
  Operating lease right-of-use assets   71,672  
         
  Current portion of operating lease liabilities   17,709  
  Operating lease liabilities   54,663  
  Total operating lease liabilities   72,372  
         
Finance leases      
  Property, plant and equipment, gross   24,330  
  Accumulated depreciation   (5,658 )
  Property, plant and equipment, net   18,672  
         
  Current portion of long-term debt   2,900  
  Long-term debt   13,930  
  Total finance lease liabilities   16,830  
   
      Quarter ended     Three quarters ended  
      September 28, 2019     September 28, 2019  
      $     $  
Cash Flow Information            
Cash paid for amounts included in measurement of lease liabilities            
  Operating cash flows from operating leases   4,801     15,041  
  Operating cash flows from finance leases   35     103  
  Financing cash flows from finance leases   525     1,308  
               
Right-of-use assets obtained in exchange for lease liabilities            
  Operating leases   2,149     2,796  
  Finance leases   14,549     14,549  
SUNOPTA INC 21 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)
   
        September 28, 2019  
Other Information      
Weighted-average remaining lease term (years)      
  Operating leases   5.9  
  Finance leases   6.1  
           
Weighted-average discount rate(1)      
  Operating leases   9.0%  
  Finance leases   4.4%  

(1) In determining the present value of lease payments, the Company uses the implicit rate in the lease when that rate is readily determinable, which is the case for most of the Company's machinery and equipment leases. In all other cases, including real estate leases, the Company uses its incremental borrowing rate. The Company applied the incremental borrowing rate as at December 30, 2018 (the first day of fiscal 2019) to leases that commenced prior to that date. Discount rates are determined on a lease-by-lease basis.

    Operating leases     Finance leases  
    $     $  
Maturities of Lease Liabilities            
Remainder of 2019   4,532     588  
2020   18,048     3,168  
2021   15,129     3,168  
2022   13,203     3,168  
2023   8,925     2,572  
Thereafter   48,057     6,744  
Total lease payments   107,894     19,408  
Less: imputed interest   (35,522 )   (2,578 )
Total lease liabilities   72,372     16,830  

As at September 28, 2019, the Company did not have any material commitments for right-of-use assets for which the leases had not commenced.

SUNOPTA INC 22 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

9.  Bank Indebtedness and Long-Term Debt

      September 28, 2019     December 29, 2018  
      $     $  
Bank Indebtedness            
Global Credit Facility(1)   268,248     276,776  
Bulgarian credit facility(2)   1,897     3,558  
      270,145     280,334  
               
Long-Term Debt            
Senior Secured Second Lien Notes, net of unamortized debt issuance costs            
  of $5,452 (December 29, 2018 - $6,472)(3)   218,046     217,026  
Finance lease liabilities (see note 8)   16,830     3,706  
Asset-backed term loan   4,415     3,103  
Other   5,414     5,028  
      244,705     228,863  
Less: current portion   2,809     1,840  
      241,896     227,023  

(1) Global Credit Facility

On February 11, 2016, the Company entered into a five-year credit agreement for a senior secured asset-based revolving credit facility with a syndicate of banks in the maximum aggregate principal amount of $350.0 million, subject to borrowing base capacity (the "Global Credit Facility"). The Global Credit Facility is used to support the working capital and general corporate needs of the Company's global operations, in addition to funding future strategic initiatives.  The Global Credit Facility also includes borrowing capacity available for letters of credit and provides for borrowings on same-day notice, including in the form of swingline loans.  Subject to customary borrowing conditions and the agreement of any such lenders to provide such increased commitments, the Company may request to increase the total lending commitments under the Global Credit Facility to a maximum aggregate principal amount not to exceed $450.0 million.  Outstanding principal amounts under the Global Credit Facility are repayable in full on the maturity date of February 10, 2021. 

Individual borrowings under the Global Credit Facility have terms of six months or less and bear interest based on various reference rates, including prime rate and LIBOR plus an applicable margin.  The applicable margin in the Global Credit Facility ranges from 1.25% to 1.75% for loans bearing interest based on LIBOR and from 0.25% to 0.75% for loans bearing interest based on the prime rate and, in each case, is set quarterly based on average borrowing availability for the preceding fiscal quarter. 

On September 19, 2017, the Company entered into an amendment to the Global Credit Facility to add a $15.0 million U.S.  asset-based credit subfacility (the "U.S. Subfacility").  On October 22, 2018, the Global Credit Facility was further amended to increase the commitment under the U.S. Subfacility to $20.0 million.  Commencing on March 31, 2019, quarterly amortization payments on the aggregate principal amount of the U.S. Subfacility are equal to $3.33 million, and these payments may be funded through borrowings under the revolving facilities of the Global Credit Facility.  Borrowings repaid under the U.S. Subfacility may not be borrowed again.  As at September 28, 2019, $13.3 million remained drawn on the U.S. Subfacility.  Borrowings under the U.S. Subfacility bear interest based on various reference rates plus a margin of 3.50%.  The applicable margin for the U.S. Subfacility is set quarterly based on average borrowing availability for the preceding fiscal quarter ranges from 2.00% to 2.50% with respect to base rate and prime rate borrowings and from 3.00% to 3.50% for eurocurrency rate and bankers' acceptance rate borrowings.

As at September 28, 2019, the weighted-average interest rate on all borrowings under the Global Credit Facility was 3.74%.

SUNOPTA INC 23 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

Obligations under the Global Credit Facility are guaranteed by substantially all of the Company's subsidiaries and, subject to certain exceptions, such obligations are secured by first priority liens on substantially all of the assets of the Company.

The Global Credit Facility contains a number of covenants that, among other things, restrict, subject to certain exceptions, the Company's ability to create liens on assets; sell assets and enter into sale and leaseback transactions; pay dividends, prepay junior lien and unsecured indebtedness and make other restricted payments; incur additional indebtedness and make guarantees; make investments, loans or advances, including acquisitions; and engage in mergers or consolidations.  The foregoing covenants are subject to certain threshold amounts and exceptions as set forth in the credit agreement.

(2) Bulgarian credit facility

On August 30, 2019, a subsidiary of The Organic Corporation B.V. ("TOC"), a wholly-owned subsidiary of the Company, amended its revolving credit facility agreement dated May 22, 2013, to increase the maximum principal amount from €4.5 million to €6.0 million.  Borrowings under the facility are used to cover the working capital needs of TOC's Bulgarian operations, and are secured by the accounts receivable and inventories of the Bulgarian operations and fully guaranteed by TOC.  Interest accrues under the facility based on EURIBOR plus a margin of 2.75%, and borrowings under the facility are repayable in full on April 30, 2020. 

(3) Senior Secured Second Lien Notes

On October 20, 2016, the Company's subsidiary, SunOpta Foods Inc. ("SunOpta Foods") issued $231.0 million of 9.5% Senior Secured Second Lien Notes due 2022 (the "Notes").  As at September 28, 2019, the outstanding principal amount of the Notes was $223.5 million, reflecting the redemption of $7.5 million principal amount by SunOpta Foods in October 2017.  Debt issuance costs are recorded as a reduction against the principal amount of the Notes and are being amortized over the six-year term of the Notes.  Interest on the Notes is payable semi-annually in arrears on April 15 and October 15 at a rate of 9.5% per annum.  The Notes will mature on October 9, 2022.  Giving effect to the amortization of debt issuance costs, the effective interest rate on the Notes is approximately 10.4% per annum.

At any time after October 9, 2019, SunOpta Foods may redeem the Notes, in whole or in part, at a redemption price equal to 104.750% from October 9, 2019 through October 8, 2020, 102.375% from October 9, 2020 through October 8, 2021 and at par thereafter, plus accrued and unpaid interest, if any, to but excluding the date of redemption.  Certain additional redemption rights were applicable prior to October 9, 2019.  In the event of a change of control, SunOpta Foods will be required to make an offer to repurchase the Notes at 101.000% of their principal amount, plus accrued and unpaid interest, if any, to the date of purchase.

The Notes are secured by second-priority liens on substantially all of the assets that secure the credit facilities provided under the Global Credit Facility, subject to certain exceptions and permitted liens.  The Notes are senior secured obligations and rank equally in right of payment with SunOpta Foods' existing and future senior debt and senior in right of payment to any future subordinated debt. The Notes are effectively subordinated to debt under the Global Credit Facility and any future indebtedness secured on a first priority basis.  The Notes are initially guaranteed on a senior secured second-priority basis by the Company and each of its subsidiaries (other than SunOpta Foods) that guarantees indebtedness under the Global Credit Facility, subject to certain exceptions.

The Notes are subject to covenants that, among other things, limit the Company's ability to (i) incur additional debt or issue preferred stock; (ii) pay dividends and make certain types of investments and other restricted payments; (iii) create liens; (iv) enter into transactions with affiliates; (v) sell assets; and (vi) create restrictions on the ability of restricted subsidiaries to pay dividends, make loans or advances or transfer assets to the Company, SunOpta Foods or any guarantor of the Notes.  The foregoing covenants are subject to certain threshold amounts and exceptions as set forth in the indenture governing the Notes.  In addition, the indenture provides for customary events of default (subject in certain cases to customary grace and cure periods), which include nonpayment, breach of covenants in the indenture, certain payment defaults or acceleration of other indebtedness, a failure to pay certain judgments and certain events of bankruptcy and insolvency.  If an event of default occurs and is continuing, the trustee or holders of at least 25% in principal amount of the outstanding Notes may declare the principal of and accrued and unpaid interest on, if any, all the Notes to be due and payable.

SUNOPTA INC 24 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

As at September 28, 2019, the estimated fair value of the outstanding Notes was approximately $230 million, based on quoted prices of the most recent over-the-counter transactions (level 2).

10.   Series A Preferred Stock

On October 7, 2016, the Company and SunOpta Foods entered into a subscription agreement (the "Subscription Agreement") with Oaktree Organics, L.P. and Oaktree Huntington Investment Fund II, L.P. (collectively, the "Investors").  Pursuant to the Subscription Agreement, SunOpta Foods issued an aggregate of 85,000 shares of Series A Preferred Stock (the "Preferred Stock") to the Investors for consideration in the amount of $85.0 million.  In connection with the issuance of the Preferred Stock, the Company incurred direct and incremental expenses of $6.0 million, which reduced the carrying value of the Preferred Stock.  At any time on or after October 7, 2021, SunOpta Foods may redeem all of the Preferred Stock for an amount, per share of Preferred Stock, equal to the value of the liquidation preference at such time.  The carrying value of the Preferred Stock is being accreted to the redemption amount of $85.0 million through charges to accumulated deficit over the period preceding October 7, 2021.

In connection with the Subscription Agreement, the Company agreed to, among other things (i) ensure SunOpta Foods has sufficient funds to pay its obligations under the terms of the Preferred Stock and (ii) grant each holder of Preferred Stock (the "Holder") the right to exchange the Preferred Stock for shares of common stock of the Company (the "Common Shares").  The Preferred Stock is non-participating with the Common Shares in dividends and undistributed earnings of the Company.

The Preferred Stock has a stated value and initial liquidation preference of $1,000 per share.  Cumulative preferred dividends accrue daily on the Preferred Stock at an annualized rate of 8.0% of the liquidation preference prior to October 5, 2025 and 12.5% of the liquidation preference thereafter (subject to an increase of 1.0% per quarter, up to a maximum rate of 5.0% per quarter on the occurrence of certain events of non-compliance).  Prior to October 5, 2025, SunOpta Foods may pay dividends in cash or elect, in lieu of paying cash, to add the amount that would have been paid to the liquidation preference.  After October 4, 2025, the failure to pay dividends in cash will be an event of non-compliance.  The Preferred Stock ranks senior to the shares of common stock of SunOpta Foods with respect to dividend rights and rights on the distribution of assets on any liquidation, winding up or dissolution of the Company or SunOpta Foods. SunOpta Foods paid cash dividends on the Preferred Stock of $1.7 million in the quarters ended September 28, 2019 and September 29, 2018, and $5.1 million in the three quarters ended September 28, 2019 and September 29, 2018.  As at September 28, 2019, SunOpta Foods had accrued unpaid dividends of $1.7 million, which were recorded in accounts payable and accrued liabilities on the Company's consolidated balance sheet.

At any time, the Holders may exchange their shares of Preferred Stock, in whole or in part, into the number of Common Shares equal to, per share of Preferred Stock, the quotient of the liquidation preference divided by $7.50 (such price, the "Exchange Price" and such quotient, the "Exchange Rate").  As at September 28, 2019, the aggregate shares of Preferred Stock outstanding were exchangeable into 11,333,333 Common Shares.  The Exchange Price is subject to certain anti-dilution adjustments, including a weighted-average adjustment for issuances of Common Shares below the Exchange Price, provided that the Exchange Price may not be lower than $7.00 (subject to adjustment in certain circumstances).  SunOpta Foods may cause the Holders to exchange all of the Preferred Stock into a number of Common Shares based on the applicable Exchange Price if (i) fewer than 10% of the shares of Preferred Stock issued on October 7, 2016 remain outstanding, or (ii) on or after October 7, 2019, the average volume-weighted average price of the Common Shares during the then preceding 20 trading day period is greater than 200% of the Exchange Price. 

In connection with the Subscription Agreement, the Company issued 11,333,333 Special Shares, Series 1 (the "Special Voting Shares") to the Investors, which entitle the Investors to one vote per Special Voting Share on all matters submitted to a vote of the holders of Common Shares, together as a single class, subject to certain exceptions.  Additional Special Voting Shares will be issued, or existing Special Voting Shares will be redeemed, as necessary to ensure that the aggregate number of Special Voting Shares outstanding is equal to the number of shares of Preferred Stock outstanding from time to time multiplied by the Exchange Rate in effect at such time.  As at September 28, 2019, 11,333,333 Special Voting Shares were issued and outstanding, which represented an approximate 11.5% voting interest in the Company.  The Special Voting Shares are not transferable, and the voting rights associated with the Special Voting Shares will terminate upon the transfer of the Preferred Stock to a third party, other than a controlled affiliate of the Investors.  The Investors are entitled to designate up to two nominees for election to the Board of Directors of the Company (the "Board") and have the right to designate one individual to attend meetings of the Board as a non-voting observer, subject to the Investors maintaining certain levels of beneficial ownership of Common Shares on an as-exchanged basis.  For so long as the Investors beneficially own or control at least 50% of the Preferred Stock issued on October 7, 2016, including any corresponding Common Shares into which such Preferred Stock are exchanged, the Investors will be entitled to (i) participation rights with respect to future equity offerings of the Company, and (ii) governance rights, including the right to approve certain actions proposed to be taken by the Company and its subsidiaries.

SUNOPTA INC 25 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

11. Stock-Based Compensation

Chief Executive Officer

On April 1, 2019, Joseph D. Ennen was appointed CEO of the Company.  In connection with his appointment, the Company granted Mr. Ennen options to purchase 960,061 Common Shares, 297,619 restricted stock units ("RSUs") and 1,785,714 performance stock units ("PSUs").  The stock options vest on April 1, 2022, subject to Mr. Ennen's continued employment during the vesting period, and expire on April 1, 2029.  Each vested stock option will entitle Mr. Ennen to purchase one Common Share at an exercise price of $3.36, which was equal to the closing price of the Common Shares on April 1, 2019.  The RSUs vest in three equal annual installments beginning on April 1, 2020, and each vested RSU will entitle Mr. Ennen to receive one Common Share of the Company.

The vesting of 892,857 of the PSUs granted is subject to the Company achieving annual adjusted earnings before interest, taxes, depreciation and amortization ("EBITDA") thresholds during fiscal years 2019 through 2022, as follows: 297,619 PSUs will vest upon the Company achieving annual adjusted EBITDA of $80 million, another 297,619 will vest upon the Company achieving annual adjusted EBITDA of $110 million, and the final 297,619 will vest upon the Company achieving annual adjusted EBITDA of $140 million, and subject to Mr. Ennen's continued employment with the Company through the end of the fiscal year during which the adjusted EBITDA performance condition is achieved.  The vesting of the other 892,857 PSUs that were granted is subject to the Common Shares achieving certain volume-weighted average trading prices during a performance period commencing on April 1, 2019 and ending on December 31, 2022, as follows: 297,619 PSUs will vest upon achieving a trading price of $5.00 per share, another 297,619 will vest upon achieving a trading price of $9.00 per share, and the final 297,619 will vest upon achieving a trading price of $14.00 per share, in each case for 20 consecutive trading days, and subject to Mr. Ennen's continued employment with the Company through the date the stock price performance condition is achieved.  Each vested PSU will entitle Mr. Ennen to receive one Common Share without payment of additional consideration.

The grant-date fair values of the RSUs and PSUs subject to the adjusted EBITDA performance condition were estimated to be $3.36 based on the closing price of Common Shares on the date of grant.  A grant-date fair value of $1.68 was estimated for the stock options using the Black-Scholes option pricing model, and a weighted-average grant-date fair value of $1.77 was estimated for the PSUs subject to the stock price performance condition using a Monte Carlo valuation model.  The following table summarizes the inputs to the Black-Scholes option-pricing and Monte Carlo valuation models:

  Stock Options   PSUs  
Grant-date stock price $ 3.36   $ 3.36  
Exercise price $ 3.36     NA  
Dividend yield   0%     0%  
Expected volatility(1)   47.87%     55.68%  
Risk-free interest rate(2)   2.36%     2.30%  
Expected life (in years)(3)   6.50     1.82  

(1) Determined based on the historical volatility of the Common Shares over the expected life of the stock options and performance period of the PSUs.

(2) Determined based on U.S. Treasury yields with a remaining term equal to the expected life of the stock options and performance period of the PSUs.

SUNOPTA INC 26 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

(3) Determined based on the mid-point of vesting (three years) and expiration (ten years) for the stock options and the derived service period for the PSUs. 

The aggregate grant-date fair value of the stock options, RSUs and PSUs awarded to Mr. Ennen was determined to be $7.2 million, which will be recognized on a straight-line basis over the vesting period for the stock options and RSUs and the derived service period for the PSUs.  Each reporting period, the number of PSUs subject to the adjusted EBITDA performance condition that are expected to vest is redetermined and the aggregate grant-date fair value of the redetermined number of those PSUs is amortized over the remaining service period less amounts previously recognized. 

Chief Financial Officer

On September 3, 2019, Scott Huckins was appointed CFO of the Company.  In connection with his appointment, the Company granted Mr. Huckins options to purchase 262,182 Common Shares, 173,319 RSUs and 346,638 PSUs.  The stock options vest on September 3, 2022, subject to Mr. Huckins' continued employment during the vesting period, and expire on September 3, 2029.  Each vested stock option will entitle Mr. Huckins to purchase one Common Share at an exercise price of $2.38, which was equal to the closing price of the Common Shares on September 3, 2019.  The RSUs vest in three equal annual installments beginning on September 3, 2020, and each vested RSU will entitle Mr. Huckins to receive one Common Share of the Company.

The vesting of 173,319 of the PSUs granted is subject to the Company achieving annual EBITDA thresholds during fiscal years 2019 through 2022, as follows: 57,773 PSUs will vest upon the Company achieving annual adjusted EBITDA of $80 million, another 57,773 will vest upon the Company achieving annual adjusted EBITDA of $110 million, and the final 57,773 will vest upon the Company achieving annual adjusted EBITDA of $140 million, and subject to Mr. Huckins' continued employment with the Company through the end of the fiscal year during which the adjusted EBITDA performance condition is achieved.  The vesting of the other 173,319 PSUs that were granted is subject to the Common Shares achieving certain volume-weighted average trading prices during a performance period commencing on September 3, 2019 and ending on December 31, 2022, as follows: 57,773 PSUs will vest upon achieving a trading price of $5.00 per share, another 57,773 will vest upon achieving a trading price of $9.00 per share, and the final 57,773 will vest upon achieving a trading price of $14.00 per share, in each case for 20 consecutive trading days, and subject to Mr. Huckins' continued employment with the Company through the date the stock price performance condition is achieved.  Each vested PSU will entitle Mr. Huckins to receive one Common Share without payment of additional consideration.

The grant-date fair values of the RSUs and PSUs subject to the adjusted EBITDA performance condition were estimated to be $2.38 based on the closing price of Common Shares on the date of grant.  A grant-date fair value of $1.18 was estimated for the stock options using the Black-Scholes option pricing model, and a weighted-average grant-date fair value of $0.79 was estimated for the PSUs subject to the stock price performance condition using a Monte Carlo valuation model.  The following table summarizes the inputs to the Black-Scholes option-pricing and Monte Carlo valuation models:

  Stock Options   PSUs  
Grant-date stock price $ 2.38   $ 2.38  
Exercise price $ 2.38     NA  
Dividend yield   0%     0%  
Expected volatility(1)   49.65%     55.94%  
Risk-free interest rate(2)   1.40%     1.38%  
Expected life (in years)(3)   6.50     2.06  

(1) Determined based on the historical volatility of the Common Shares over the expected life of the stock options and performance period of the PSUs.

(2) Determined based on U.S. Treasury yields with a remaining term equal to the expected life of the stock options and performance period of the PSUs.

(3) Determined based on the mid-point of vesting (three years) and expiration (ten years) for the stock options and the derived service period for the PSUs. 

The aggregate grant-date fair value of the stock options, RSUs and PSUs awarded to Mr. Huckins was determined to be $1.3 million, which will be recognized on a straight-line basis over the vesting period for the stock options and RSUs and the derived service period for the PSUs.  Each reporting period, the number of PSUs subject to the adjusted EBITDA performance condition that are expected to vest is redetermined and the aggregate grant-date fair value of the redetermined number of those PSUs is amortized over the remaining service period less amounts previously recognized. 

SUNOPTA INC 27 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

Short-Term Incentive Plan

On April 12, 2019 and June 14, 2019, the Company granted a total of 2,795,525 PSUs to certain employees of the Company under its Short-Term Incentive Plan.  The vesting of the PSUs is subject to the Company achieving a predetermined measure of adjusted EBITDA for fiscal 2019, and subject to each employee's continued employment with the Company through April 12, 2020 (the requisite service period).  The weighted-average grant-date fair value of the PSUs was estimated to be $3.46 based on the closing prices of the Common Shares on the dates of grant.  Each reporting period, the number of PSUs that are expected to vest is redetermined and the aggregate grant-date fair value of the redetermined number of PSUs is amortized on a straight-line basis over the remaining requisite service period less amounts previously recognized.  For the quarter and three quarters ended September 28, 2019, the Company recognized compensation expense of $1.0 million and $1.8 million, respectively, related to the PSUs expected to vest, and the remaining compensation cost related to PSUs not yet recognized as an expense was determined to be $2.3 million as at September 28, 2019.

12.  Other Expense (Income), Net

The components of other expense (income) were as follows:

      Quarter ended     Three quarters ended  
      September 28, 2019     September 29, 2018     September 28, 2019     September 29, 2018  
      $     $     $     $  
Gain (loss) on sale of soy and corn business (see note 4)   1,109         (44,269 )    
Employee termination and recruitment costs(1)   3,222     43     5,290     397  
Facility closure and lease termination costs(2)           308     1,767  
Product withdrawal and recall costs(3)       1,010     260     1,455  
Settlement gains(4)   (1,332 )       (1,839 )    
Increase (decrease) in fair value of contingent consideration                        
  (see note 6(3))       25         (2,348 )
Other   324     58     506     46  
      3,323     1,136     (39,744 )   1,317  

(1) Employee termination and recruitment costs

For the three quarters ended September 28, 2019, expenses represent severance benefits of $6.9 million for employees terminated in connection with the Value Creation Plan, net of the reversal of $2.9 million of previously recognized stock-based compensation expense related to forfeited awards previously granted to those employees.  In addition, expenses include recruitment, relocation and termination costs related to the Company's CEO and CFO transitions.

For the quarter and three quarters ended September 29, 2018, the expense represents severance benefits incurred in connection with the Value Creation Plan.

(2) Facility closure and lease termination costs

For the three quarters ended September 28, 2019, expenses include costs to dismantle and move equipment from the Company's former soy extraction facility located in Heuvelton, New York, which was sold in April 2019.

For the three quarters ended September 29, 2018, expenses include the recognition of the remaining lease obligation related to the Company's former nutrition bar facility, and an impairment loss and closure costs related to the disposal of the Company's former roasting facility located in Wahpeton, North Dakota.

SUNOPTA INC 28 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

(3) Product withdrawal and recall costs

For the quarters and three quarters ended September 28, 2019 and September 29, 2018, expenses represent product withdrawal and recall costs that were not eligible for reimbursement under the Company's insurance policies or exceeded the limits of those policies, including certain costs related to the voluntary recall of certain roasted sunflower kernel products initiated by the Company during the second quarter of 2016.

(4) Settlement gains

For the quarter and three quarters ended September 28, 2019, the Company recognized settlement gains resulting from a legal matter and a project cancellation.

13.  Loss Per Share

Basic and diluted loss per share were calculated as follows (shares in thousands):

        Quarter ended   Three quarters ended  
        September 28, 2019   September 29, 2018   September 28, 2019   September 29, 2018  
Basic Loss Per Share                        
Numerator for basic loss per share                        
  Earnings (loss) attributable to SunOpta Inc. $ (11,749 ) $ (4,606 ) $ 4,845   $ (12,143 )
  Less: dividends and accretion on Series A Preferred Stock   (2,009 )   (1,981 )   (6,005 )   (5,922 )
  Loss attributable to common shareholders $ (13,758 ) $ (6,587 ) $ (1,160 ) $ (18,065 )
                               
Denominator for basic loss per share                        
  Basic weighted-average number of shares outstanding   87,928     87,168     87,695     86,982  
                               
Basic loss per share $ (0.16 ) $ (0.08 ) $ (0.01 ) $ (0.21 )
                               
Diluted Loss Per Share                        
Numerator for diluted loss per share                        
  Earnings (loss) attributable to SunOpta Inc. $ (11,749 ) $ (4,606 ) $ 4,845   $ (12,143 )
  Less: dividends and accretion on Series A Preferred Stock(1)   (2,009 )   (1,981 )   (6,005 )   (5,922 )
  Loss attributable to common shareholders $ (13,758 ) $ (6,587 ) $ (1,160 ) $ (18,065 )
                               
Denominator for diluted loss per share                        
  Basic weighted-average number of shares outstanding   87,928     87,168     87,695     86,982  
  Dilutive effect of the following:                        
    Series A Preferred Stock(1)                
    Stock options and restricted stock units(2)                
  Diluted weighted-average number of shares outstanding   87,928     87,168     87,695     86,982  
                               
Diluted loss per share $ (0.16 ) $ (0.08 ) $ (0.01 ) $ (0.21 )

(1)  For the quarters and three quarters ended September 28, 2019 and September 29, 2018, it was more dilutive to assume the Preferred Stock was not converted into Common Shares and, therefore, the numerator of the diluted earnings/loss per share calculation was not adjusted to add back the dividends and accretion on the Preferred Stock and the denominator was not adjusted to include 11,333,333 Common Shares issuable on an if-converted basis.

SUNOPTA INC 29 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

(2) For the quarter and three quarters ended September 28, 2019, stock options and restricted stock units to purchase or receive 59,981 (September 29, 2018 - 625,167) and 105,486 (September 29, 2018 - 575,776) Common Shares, respectively, were excluded from the calculation of diluted loss per share due to their anti-dilutive effect of reducing the loss per share.  In addition, for the quarter and three quarters ended September 28, 2019, options to purchase 4,248,761 (September 29, 2018 - 1,864,830) and 3,318,583 (September 29, 2018 - 1,986,406) Common Shares, respectively, were anti-dilutive because the exercise prices of these options were greater than the average market price.

14.  Supplemental Cash Flow Information

      Quarter ended     Three quarters ended  
      September 28, 2019     September 29, 2018     September 28, 2019     September 29, 2018  
      $     $     $     $  
Changes in Non-Cash Working Capital, Net of                        
  Businesses Acquired or Sold                        
Accounts receivable   (7,822 )   4,353     (2,086 )   (2,608 )
Inventories   28,722     3,777     (1,499 )   (31,177 )
Income tax recoverable/payable   (963 )   (94 )   (1,811 )   2,113  
Prepaid expenses and other current assets   (1,856 )   7,404     (9,827 )   6,350  
Accounts payable and accrued liabilities   (12,556 )   (8,367 )   (5,715 )   (2,336 )
Customer and other deposits   (483 )   (3,409 )   (1,208 )   (4,113 )
      5,042     3,664     (22,146 )   (31,771 )
                           
Non-Cash Investing and Financing Activities                        
Accrued post-closing adjustments payable in cash related to                        
  the sale of soy and corn business   (1,106 )       (1,106 )    
Accrued cash dividends on Series A Preferred Stock   (1,700 )   (1,700 )   (1,700 )   (1,700 )

15.  Commitments and Contingencies

Product Recall

On November 20, 2017, Treehouse Foods, Inc., several of its related entities, and its insurer filed a lawsuit against the Company in the Circuit Court of Cook County, Illinois titled Treehouse Foods, Inc. et al. v. SunOpta Grains and Food, Inc.  The Company was served with the Summons and Complaint on January 24, 2018.  After the Company removed the case to the United States District Court for the Northern District of Illinois, the plaintiffs filed an Amended Complaint on April 23, 2018 and a second Amended Complaint on October 12, 2018.  The plaintiffs allege economic damages resulting from the Company's 2016 voluntary recall of certain roasted sunflower kernel products due to the potential for listeria monocytogenes contamination.  The plaintiffs brought claims for breach of contract, express and implied warranties and product guarantees, negligence, strict liability, negligent misrepresentation, and indemnity seeking $16.2 million in damages.  There are no allegations of personal injury.  On March 29, 2019, the court dismissed the plaintiffs' claims for negligence, strict liability, negligent misrepresentation, and common law indemnity.  The Company is vigorously defending itself against the remaining contract and warranty-based claims.  The Company cannot reasonably predict the outcome of this claim, nor can it estimate the amount of loss, or range of loss, if any, that may result from this claim.
 
SUNOPTA INC 30 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)

Other Claims

In addition, various claims and potential claims arising in the normal course of business are pending against the Company. It is the opinion of management that these claims or potential claims are without merit and the amount of potential liability, if any, to the Company is not determinable. Management believes the final determination of these claims or potential claims will not materially affect the financial position or results of the Company. 

 

16.  Segmented Information

The composition of the Company's reportable segments is as follows:

  • Global Ingredients aggregates the Company's North American-based sunflower and roasted snack operations and international organic ingredients operations.  Global Ingredients included the operations of the specialty and organic soy and corn business that was sold in first quarter of 2019 (see note 4).
  • Consumer Products consists of three main commercial platforms: Healthy Beverages, Healthy Fruit and Healthy Snacks.  Healthy Beverages includes aseptically-packaged products including non-dairy plant-based beverages, broths and teas; refrigerated premium juices; shelf-stable juices and functional waters; and extraction of plant-based beverage ingredients.  Healthy Fruit includes IQF fruits for retail; IQF and bulk frozen fruit for foodservice; and custom fruit preparations for industrial use.  Healthy Snacks is focused on fruit snack offerings and included the ending contribution from the exited flexible resealable pouch and nutrition bar product lines in the first quarter of 2018. 

In addition, Corporate Services provides a variety of management, financial, information technology, treasury and administration services to each of the Company's operating segments from the Company's headquarters in Mississauga, Ontario and administrative office in Edina, Minnesota.

When reviewing the operating results of the Company's operating segments, management uses segment revenues from external customers and segment operating income/loss to assess performance and allocate resources.  Segment operating income/loss excludes other income/expense items.  In addition, interest expense and income taxes are not allocated to the operating segments.

SUNOPTA INC 31 September 28, 2019 10-Q

SunOpta Inc.
Notes to Consolidated Financial Statements
For the quarters and three quarters ended September 28, 2019 and September 29, 2018
(Unaudited)
(All tabular amounts expressed in thousands of U.S. dollars, except per share amounts)
   
    Quarter ended  
    September 28, 2019  
    Global     Consumer        
    Ingredients     Products     Consolidated  
  $     $     $    
Segment revenues from external customers   107,853     188,088     295,941  
Segment operating income (loss)   1,543     (147 )   1,396  
Corporate Services               (4,923 )
Other expense, net (see note 12)               (3,323 )
Interest expense, net               (8,864 )
Loss before income taxes               (15,714 )
   
    Quarter ended  
    September 29, 2018  
    Global     Consumer        
    Ingredients     Products     Consolidated  
  $     $     $    
Segment revenues from external customers   136,754     171,617     308,371  
Segment operating income   5,304     3,319     8,623  
Corporate Services               (4,101 )
Other expense, net (see note 12)               (1,136 )
Interest expense, net               (8,792 )
Loss before income taxes               (5,406 )
   
    Three quarters ended  
    September 28, 2019  
    Global     Consumer        
    Ingredients     Products     Consolidated  
  $     $     $    
Segment revenues from external customers   352,903     541,317     894,220  
Segment operating income (loss)   9,611     (2,698 )   6,913  
Corporate Services               (12,657 )
Other income, net (see note 12)               39,744  
Interest expense, net               (25,857 )
Earnings before income taxes               8,143  
   
    Three quarters ended  
    September 29, 2018  
    Global     Consumer        
    Ingredients     Products     Consolidated  
  $     $     $    
Segment revenues from external customers   419,770     520,561     940,331  
Segment operating income   11,371     11,397     22,768  
Corporate Services               (11,942 )
Other expense, net (see note 12)               (1,317 )
Interest expense, net               (25,486 )
Loss before income taxes               (15,977 )

 

SUNOPTA INC 32 September 28, 2019 10-Q
   

 

Item 2.  Management's Discussion and Analysis of Financial Condition and Results of Operations

Forward-Looking Financial Information

The following Management's Discussion and Analysis of Financial Condition and Results of Operations ("MD&A") should be read in conjunction with the interim consolidated financial statements, and notes thereto, for the quarter ended September 28, 2019 contained under Item 1 of this Quarterly Report on Form 10-Q and in conjunction with the annual consolidated financial statements, and notes thereto, contained in the Annual Report on Form 10-K for the fiscal year ended December 29, 2018 ("Form 10-K").  Unless otherwise indicated herein, the discussion and analysis contained in this MD&A includes information available to November 6, 2019. 

Certain statements contained in this MD&A may constitute forward-looking statements as defined under securities laws.  Forward-looking statements may relate to our future outlook and anticipated events or results and may include statements regarding our future financial position, business strategy, budgets, litigation, projected costs, capital expenditures, financial results, taxes, plans and objectives.  In some cases, forward-looking statements can be identified by terms such as "anticipate," "estimate," "target," "intend," "project," "potential," "predict," "continue," "believe," "expect," "can," "could," "would," "should," "may," "might," "plan," "will," "budget," "forecast," or other similar expressions concerning matters that are not historical facts, or the negative of such terms are intended to identify forward-looking statements; however, the absence of these words does not necessarily mean that a statement is not forward-looking. To the extent any forward-looking statements contain future-oriented financial information or financial outlooks, such information is being provided to enable a reader to assess our financial condition, material changes in our financial condition, our results of operations, and our liquidity and capital resources.  Readers are cautioned that this information may not be appropriate for any other purpose, including investment decisions. 

Forward-looking statements contained in this MD&A are based on certain factors and assumptions regarding expected growth, results of operations, performance, and business prospects and opportunities.  While we consider these assumptions to be reasonable, based on information currently available, they may prove to be incorrect.  These factors are more fully described in the "Risk Factors" section at Item 1A of the Form 10-K and Item 1A of Part II of this report.

Forward-looking statements contained in this commentary are based on our current estimates, expectations and projections, which we believe are reasonable as of the date of this report.  Forward-looking statements are not guarantees of future performance or events. You should not place undue importance on forward-looking statements and should not rely upon this information as of any other date.  Other than as required under securities laws, we do not undertake to update any forward-looking information at any particular time. Neither we nor any other person assumes responsibility for the accuracy and completeness of these forward-looking statements, and we hereby qualify all our forward-looking statements by these cautionary statements.

Unless otherwise noted herein, all currency amounts in this MD&A are expressed in U.S. dollars.  All tabular dollar amounts are expressed in thousands of U.S. dollars, except per share amounts.

Overview

SunOpta is a global company focused on sourcing organic and non-genetically modified ("non-GMO") ingredients, and manufacturing healthy food and beverage products.  Our global sourcing platform makes us one of the leading suppliers of organic and non-GMO raw materials and ingredients in the food industry.  Our consumer products portfolio utilizes internally and externally sourced raw materials and ingredients to manufacture healthy food and beverage products for supply to retail, foodservice and branded food customers.  We operate our business in the following reportable segments:

  • Global Ingredients aggregates the Company's North American-based sunflower and roasted snack operations and international organic ingredients operations.  Global Ingredients included the operations of the specialty and organic soy and corn business that was sold in first quarter of 2019 (as described below under the heading "Sale of Soy and Corn Business").
SUNOPTA INC 33 September 28, 2019 10-Q

  • Consumer Products consists of three main commercial platforms: Healthy Beverages, Healthy Fruit and Healthy Snacks.  Healthy Beverages includes aseptically-packaged products including non-dairy plant-based beverages, broths and teas; refrigerated premium juices; shelf-stable juices and functional waters; and extraction of plant-based beverage ingredients.  Healthy Fruit includes individually quick frozen ("IQF") fruits for retail; IQF and bulk frozen fruit for foodservice; and custom fruit preparations for industrial use.  Healthy Snacks is focused on fruit snack offerings and included the ending contribution from the exited flexible resealable pouch and nutrition bar product lines in the first quarter of 2018.

Sale of Soy and Corn Business

On February 22, 2019, our subsidiary, SunOpta Grains and Foods Inc., completed the sale of our specialty and organic soy and corn business to Pipeline Foods, LLC ("Pipeline Foods") for $66.5 million, which was subject to certain post-closing adjustments recognized in the third quarter of 2019. The soy and corn business engaged in seed and grain conditioning and corn milling and formed part of the Global Ingredients reportable segment.  The net proceeds from this transaction were initially used to repay borrowings and increase availability under our Global Credit Facility (as described below under the heading "Liquidity and Capital Resources").  Over time, we intend to redeploy this capital to further enhance our consumer products and international organic ingredients operations.   

The results of operations of the soy and corn business for period ended February 22, 2019, and for the quarter and three quarters ended September 29, 2018, are summarized in the table below.  These results exclude management fees charged by Corporate Services.

        Period ended     Quarter ended     Three quarters ended  
        February 22, 2019     September 29, 2018     September 29, 2018  
        $     $     $  
Revenues   10,346     27,002     77,944  
Gross profit   192     1,251     6,687  
Segment operating income (loss)   (187 )   868     5,538  
Earnings (loss) before income taxes   (187 )   817     5,531  

The sale of the soy and corn business simplified our operations, enabling other overhead cost reduction measures to be taken in the first quarter of 2019 that extended beyond the employees and expenses that transferred to Pipeline Foods.  Taking into consideration the contribution from the soy and corn business, as well as the other associated costs and expenses that were rationalized, the following table presents a reconciliation of adjusted earnings before interest, taxes, depreciation and amortization ("EBITDA") in connection with this transaction from earnings/loss before income taxes of the soy and corn business, which we consider in this case to be the most directly comparable U.S. GAAP financial measure.

        Period ended     Quarter ended     Three quarters ended  
        February 22, 2019     September 29, 2018     September 29, 2018  
        $     $     $  
Earnings (loss) before income taxes of soy and corn                  
  business   (187 )   817     5,531  
Depreciation   129     212     642  
Interest income       (39 )   (81 )
Other expense       91     89  
Less rationalized costs and expenses   (169 )   (652 )   (2,548 )
Adjusted EBITDA   (227 )   429     3,633  

Adjusted EBITDA is a non-GAAP measure that management uses when assessing the performance of our operations.  See footnote (3) to the "Consolidated Results of Operations for the Quarters Ended September 28, 2019 and September 29, 2018" table below for a discussion on the use of this non-GAAP measure.

For more information regarding the sale of the soy and corn business, see note 4 to the unaudited consolidated financial statements included in this report.

SUNOPTA INC 34 September 28, 2019 10-Q

Value Creation Plan

In the fourth quarter of 2016, we conducted a thorough review of our operations, management and governance, with the objective of maximizing our ability to deliver long-term value to our shareholders.  As a product of this review, we developed a Value Creation Plan built on four pillars: portfolio optimization, operational excellence, go-to-market effectiveness, and process sustainability. 

In September 2019, we completed a restructuring of our Corporate Services and Consumer Products organizational structures, which included a workforce reduction and other cost-saving initiatives that are expected to result in approximately $8 million to $10 million of annualized savings.  This restructuring is part of our effort to become more efficient and profitable, by simplifying the leadership organization of the business, in order to enhance decision making and speed to market. 

In addition to this restructuring, and the sale of the soy and corn business (as described above), other actions taken under the Value Creation Plan have included the rationalization of certain of our operations and facilities, including the closure of our juice facility in San Bernardino, California, in the fourth quarter of 2016, the exit from flexible resealable pouch and nutrition bar product lines and operations initiated in the fourth quarter of 2017, and the consolidation of roasted snack operations and related disposal of our roasting facility in Wahpeton, North Dakota, in the second quarter of 2018.

For the quarters and three quarters ended September 28, 2019 and September 29, 2018, costs incurred and charged to expense in connection with the Value Creation Plan were recorded in the consolidated statement of operations as follows:

      Quarter ended     Three quarters ended  
      September 28, 2019     September 29, 2018     September 28, 2019     September 29, 2018  
      $     $     $     $  
Cost of goods sold(1)               100  
Selling, general and administrative expenses(2)   1,615         2,772     613  
Other expense(3)   3,222     43     5,598     2,164  
      4,837     43     8,370     2,877  

(1) For the three quarters ended September 29, 2018, inventory write-downs and facility closure costs recorded in cost of goods sold were allocated to the Consumer Products operating segment.

(2) Professional fees and employee retention, recruitment and relocation costs recorded in selling general and administrative expenses were allocated to Corporate Services. 

(3) For the quarter ended September 28, 2019, costs recorded in other expense, such as employee termination and recruitment costs, and asset impairment, facility closure and lease termination costs, were allocated as follows:  Global Ingredients reportable segment - $nil (September 29, 2018 - $nil); Consumer Products operating segment - $1.1 million (September 29, 2018 - $nil); and Corporate Services - $2.1 million (September 29, 2018 - $0.0 million).  For the three quarters ended September 28, 2019, costs recorded in other expense were allocated as follows:  Global Ingredients reportable segment - $0.3 million (September 29, 2018 - $0.7 million); Consumer Products operating segment - $2.4 million (September 29, 2018 - $1.3 million); and Corporate Services - $2.9 million (September 29, 2018 - $0.2 million).

We intend to continue to make the necessary strategic business decisions and structural investments that we believe will deliver sustained profitable growth and deliver long-term value.  Consequently, significant additional costs and expenses could arise in future periods if we determine to initiate further actions under the framework of the Value Creation Plan. 

For more information regarding the Value Creation Plan, see note 5 to the unaudited consolidated financial statements included in this report. 

Acquisition of Sanmark B.V.

On April 1, 2019, we acquired 100% of the outstanding shares of Sanmark B.V. ("Sanmark") for $3.3 million, net of cash acquired, which was financed through existing credit facilities.  Sanmark is a sourcing and trading business focused on organic oils for the food, pharmacy, and cosmetic industries.  Sanmark sources raw materials globally and generates most of its sales in the European and Asia-Pacific markets.  The operations of Sanmark have been integrated into our international organic ingredients operations based in the Netherlands.  The results of operations of Sanmark have been included in Global Ingredients since the date of acquisition.  For more information regarding the acquisition of Sanmark, see note 3 to the unaudited consolidated financial statements included in this report.

SUNOPTA INC 35 September 28, 2019 10-Q

Consolidated Results of Operations for the Quarters Ended September 28, 2019 and September 29, 2018

For the quarter ended   September 28, 2019     September 29, 2018     Change     Change  
          $     $     $     %  
Revenues                        
  Global Ingredients   107,853     136,754     (28,901 )   -21.1%  
  Consumer Products   188,088     171,617     16,471     9.6%  
Total revenues   295,941     308,371     (12,430 )   -4.0%  
                               
Gross profit                        
  Global Ingredients   10,101     14,477     (4,376 )   -30.2%  
  Consumer Products   16,224     19,651     (3,427 )   -17.4%  
Total gross profit   26,325     34,128     (7,803 )   -22.9%  
                               
Segment operating income (loss)(1)                        
  Global Ingredients   1,543     5,304     (3,761 )   -70.9%  
  Consumer Products   (147 )   3,319     (3,466 )   -104.4%  
  Corporate Services   (4,923 )   (4,101 )   (822 )   -20.0%  
Total segment operating income (loss)   (3,527 )   4,522     (8,049 )   -178.0%  
                               
Other expense, net   3,323     1,136     2,187     192.5%  
                         
Earnings (loss) before the following   (6,850 )   3,386     (10,236 )   -302.3%  
Interest expense, net   8,864     8,792     72     0.8%  
Recovery of income taxes   (3,935 )   (870 )   (3,065 )   -352.3%  
Net loss(2),(3)   (11,779 )   (4,536 )   (7,243 )   -159.7%  
Earnings (loss) attributable to non-controlling interests   (30 )   70     (100 )   -142.9%  
Loss attributable to SunOpta Inc.   (11,749 )   (4,606 )   (7,143 )   -155.1%  
Dividends and accretion on Series A Preferred Stock   (2,009 )   (1,981 )   (28 )   -1.4%  
                               
Loss attributable to common shareholders(4)   (13,758 )   (6,587 )   (7,171 )   -108.9%  

(1) When assessing the financial performance of our operating segments, we use an internal measure of operating income that excludes other income/expense items and goodwill impairments determined in accordance with accounting principles generally accepted in the United States of America ("U.S. GAAP").  This measure is the basis on which management, including the Chief Executive Officer, assesses the underlying performance of our operating segments.

We believe that disclosing this non-GAAP measure assists investors in comparing financial performance across reporting periods on a consistent basis by excluding items that are not indicative of our operating performance.  However, the non-GAAP measure of operating income should not be considered in isolation or as a substitute for performance measures calculated in accordance with U.S. GAAP.  The following table presents a reconciliation of segment operating income/loss to earnings/loss before the following, which we consider to be the most directly comparable U.S. GAAP financial measure.

    Global     Consumer     Corporate        
    Ingredients     Products     Services     Consolidated  
For the quarter ended   $     $     $     $  
September 28, 2019                        
Segment operating income (loss)   1,543     (147 )   (4,923 )   (3,527 )
Other expense, net   (1,176 )   (1,327 )   (820 )   (3,323 )
Earnings (loss) before the following   367     (1,474 )   (5,743 )   (6,850 )
                         
September 29, 2018                        
Segment operating income (loss)   5,304     3,319     (4,101 )   4,522  
Other expense, net   (1,047 )   (37 )   (52 )   (1,136 )
Earnings (loss) before the following   4,257     3,282     (4,153 )   3,386  

We believe that investors' understanding of our financial performance is enhanced by disclosing the specific items that we exclude from segment operating income. However, any measure of operating income excluding any or all of these items is not, and should not be viewed as, a substitute for operating income prepared under U.S. GAAP. These items are presented solely to allow investors to more fully understand how we assess financial performance.

SUNOPTA INC 36 September 28, 2019 10-Q

(2) When assessing our financial performance, we use an internal measure of earnings attributable to common shareholders determined in accordance with U.S. GAAP that excludes specific items recognized in other income/expense, impairment losses on goodwill and long-lived assets, and other unusual items that are identified and evaluated on an individual basis, which due to their nature or size, we would not expect to occur as part of our normal business on a regular basis.  We believe that the identification of these excluded items enhances the analysis of our financial performance of our business when comparing those operating results between periods, as we do not consider these items to be reflective of normal business operations. 

The following table presents a reconciliation of adjusted earnings/loss from net earnings/loss, which we consider to be the most directly comparable U.S. GAAP financial measure.  In addition, in recognition of the sale of the soy and corn business (as described above under the heading "Sale of Soy and Corn Business"), and our exit from flexible resealable pouch and nutrition bar product lines and operations (as described above under the heading "Value Creation Plan"), we have prepared this table in a columnar format to present the effect of the disposal of these operations on our consolidated results for the current and comparative periods.  We believe this presentation assists investors in assessing the results of the operations we have disposed and the effect of those operations on our financial performance. 

        Excluding                    
        disposed operations     Disposed operations     Consolidated  
              Per Diluted Share           Per Diluted Share           Per Diluted Share  
For the quarter ended   $     $     $     $     $     $  
September 28, 2019                                    
Net loss   (10,974 )         (805 )         (11,779 )      
Loss attributable to non-controlling interests   30                     30        
Dividends and accretion of Series A Preferred Stock   (2,009 )                   (2,009 )      
Loss attributable to common shareholders   (12,953 )   (0.15 )   (805 )   (0.01 )   (13,758 )   (0.16 )
                                         
Adjusted for:                                    
  Costs related to the Value Creation Plan(a)   4,837                     4,837        
  Post-closing adjustments and other costs related to                                    
    sale of soy and corn business(b)             1,109           1,109        
  Contract manufacturer transition costs(c)   159                     159        
  Other(d)   (1,166 )                   (1,166 )      
  Net income tax effect(e)   (764 )         (304 )         (1,068 )      
Adjusted loss   (9,887 )   (0.11 )           (9,887 )   (0.11 )
                                         
September 29, 2018                                    
Net earnings (loss)   (4,620 )         84           (4,536 )      
Earnings attributable to non-controlling interests   (70 )                   (70 )      
Dividends and accretion of Series A Preferred Stock   (1,981 )                   (1,981 )      
Earnings (loss) attributable to common shareholders   (6,671 )   (0.08 )   84         (6,587 )   (0.08 )
                                         
Adjusted for:                                    
  Equipment start-up costs(f)   1,500                     1,500        
  Product withdrawal and recall costs(g)   1,011                     1,011        
  New product commercialization costs(h)   360                     360        
  Costs related to Value Creation Plan(i)   43                     43        
  Other(j)   83                     83        
  Net income tax effect(e)   (243 )                   (243 )      
Adjusted earnings (loss)   (3,917 )   (0.05 )   84         (3,833 )   (0.04 )

(a) Reflects employee retention and relocation costs of $0.9 million, and professional fees of $0.7 million recorded in SG&A expenses; and employee termination costs of $3.4 million (net of the reversal of $0.8 million of previously recognized stock-based compensation related to forfeited awards previously granted to terminated employees), and CFO recruitment costs of $0.6 million recorded in other expense.

(b) Reflects post-closing adjustments and transaction costs incurred in connection with the sale of the soy and corn business, which reduced the gain on sale recorded in other income.

(c) Reflects the write-down of assets related to the transition of premium juice production activities to new contract manufacturers, which was recorded in other expense.

(d) Other includes a legal settlement gain of $1.3 million, offset by losses on disposal of assets, which were recorded in other income/expense.

(e) Reflects the tax effect of the preceding adjustments to earnings and reflects an overall estimated annual effective tax rate of approximately 27% for the quarter ended September 28, 2019 (September 29, 2018 - 26%) on adjusted earnings/loss before tax.

(f) Reflects costs related to the start-up of new roasting equipment for grains, seeds and legumes at our Crookston, Minnesota, facility, which were recorded in cost of goods sold.

SUNOPTA INC 37 September 28, 2019 10-Q

(g) Reflects product withdrawal and recall costs that were not eligible for reimbursement under insurance policies or exceeded the limits of those policies, including costs related to the recall of certain sunflower kernel products initiated in the second quarter of 2016, which were recorded in other expense.

(h) Reflects costs of production trials and employee training related to the commercialization of new consumer products, which were recorded in cost of goods sold.

(i) Reflects employee termination costs related to the Value Creation Plan, which were recorded in other expense.

(j) Other includes the accretion of contingent consideration obligations, gain/loss on the disposal of assets, and settlement of a legal matter, which were recorded in other expense/income.

We believe that investors' understanding of our financial performance is enhanced by disclosing the specific items that we exclude to compute adjusted earnings/loss.  However, adjusted earnings/loss is not, and should not be viewed as, a substitute for earnings prepared under U.S. GAAP.  Adjusted earnings/loss is presented solely to allow investors to more fully understand how we assess our financial performance.

(3) We use a measure of adjusted EBITDA when assessing the performance of our operations, which we believe is useful to investors' understanding of our operating profitability because it excludes non-operating expenses, such as interest and income taxes, and non-cash expenses, such as depreciation, amortization, stock-based compensation and asset impairment charges, as well as other unusual items that affect the comparability of operating performance.  We also use this measure to review and assess our progress under the Value Creation Plan and to assess operating performance in connection with our employee incentive programs.  In addition, we are subject to certain restrictions on incurring additional indebtedness based on availability and metrics that include in their calculation a measure of EBITDA.  We define adjusted EBITDA as segment operating income/loss plus depreciation, amortization and non-cash stock-based compensation, and excluding other unusual items as identified in the determination of adjusted earnings (refer above to footnote (2)).  The following table presents a reconciliation of segment operating income/loss and adjusted EBITDA from net earnings/loss, which we consider to be the most directly comparable U.S. GAAP financial measure.  In addition, as described above under footnote (2), we have prepared this table in a columnar format to present the effect of the disposals of the soy and corn business, and flexible resealable pouch and nutrition bar operations on our consolidated results for the periods presented.  We believe this presentation assists investors in assessing the results of the operations we have disposed of and the effect of those operations on our financial performance. 

        Excluding              
        disposed operations     Disposed operations     Consolidated  
For the quarter ended   $     $     $  
September 28, 2019                  
Net loss   (10,974 )   (805 )   (11,779 )
Recovery of income taxes   (3,631 )   (304 )   (3,935 )
Interest expense, net   8,864         8,864  
Other expense, net   2,214     1,109     3,323  
Total segment operating loss   (3,527 )       (3,527 )
  Depreciation and amortization   8,517         8,517  
  Stock-based compensation(a)   3,327         3,327  
  Costs related to Value Creation Plan(b)   1,615         1,615  
Adjusted EBITDA   9,932         9,932  
                       
September 29, 2018                  
Net earnings (loss)   (4,620 )   84     (4,536 )
Provision for (recovery of) income taxes   (903 )   33     (870 )
Interest expense (income), net   8,831     (39 )   8,792  
Other expense (income), net   1,045     91     1,136  
Total segment operating income   4,353     169     4,522  
  Depreciation and amortization   7,959     212     8,171  
  Stock-based compensation   2,120         2,120  
  Equipment start-up costs(c)   1,500         1,500  
  New product commercialization costs(d)   360         360  
Adjusted EBITDA   16,292     381     16,673  

(a) For the third quarter of 2019, stock-based compensation of $3.3 million was recorded in SG&A expenses, and the reversal of $0.8 million of previously recognized stock-based compensation related to forfeited awards previously granted to terminated employees was recognized in other income.

(b) Reflects employee retention and relocation costs of $0.9 million, and professional fees of $0.7 million recorded in SG&A expenses.

(c) Reflects costs related to the start-up of new roasting equipment for grains, seeds and legumes at our Crookston, Minnesota, facility, which were recorded in cost of goods sold.

(d) Reflects costs of production trials and employee training related to the commercialization of new consumer products, which were recorded in cost of goods sold.

Although we use adjusted EBITDA as a measure to assess the performance of our business and for the other purposes set forth above, this measure has limitations as an analytical tool, and should not be considered in isolation, or as a substitute for an analysis of our results of operations as reported in accordance with U.S. GAAP.  Some of these limitations are:

  • adjusted EBITDA does not reflect the interest expense, or the cash requirements necessary to service interest payments on our indebtedness;
  • adjusted EBITDA does not include the recovery/payment of taxes, which is a necessary element of our operations;
SUNOPTA INC 38 September 28, 2019 10-Q

  • although depreciation and amortization are non-cash charges, the assets being depreciated and amortized will often have to be replaced in the future, and adjusted EBITDA does not reflect any cash requirements for such replacements; and
  • adjusted EBITDA does not include non-cash stock-based compensation, which is an important component of our total compensation program for employees and directors.

Because of these limitations, adjusted EBITDA should not be considered as a measure of discretionary cash available to us to invest in the growth of our business.  Management compensates for these limitations by not viewing adjusted EBITDA in isolation, and specifically by using other U.S. GAAP and non-GAAP measures, such as revenues, gross profit, segment operating income, earnings and adjusted earnings to measure our operating performance.  Adjusted EBITDA is not a measurement of financial performance under U.S. GAAP and should not be considered as an alternative to our results of operations or cash flows from operations determined in accordance with U.S. GAAP, and our calculation of adjusted EBITDA may not be comparable to the calculation of a similarly titled measure reported by other companies.

(4) In order to evaluate our results of operations, we use certain non-GAAP measures that we believe enhance an investor's ability to derive meaningful period-over-period comparisons and trends from our results of operations.  In particular, we evaluate our revenues on a basis that excludes the effects of fluctuations in commodity pricing and foreign exchange rates.  In addition, we exclude specific items from our reported results that, due to their nature or size, we do not expect to occur as part of our normal business on a regular basis.  These items are identified above under footnote (2), and below in the discussion of our results of operations.  These non-GAAP measures are presented solely to allow investors to more fully assess our results of operations and should not be considered in isolation of, or as substitutes for, an analysis of our results as reported under U.S. GAAP.

Revenues for the quarter ended September 28, 2019 decreased by 4.0% to $295.9 million from $308.4 million for the quarter ended September 29, 2018.  Excluding the impact on revenues of the sale of the soy and corn business, exit from the flexible resealable pouch and nutrition bar product lines, and the acquisition of Sanmark (a net decrease in revenues of $25.4 million), a profit-neutral change to a co-manufacturing agreement with a customer (a decrease in revenues of $2.9 million), and changes in foreign exchange rates (a decrease in revenues of $1.6 million) and commodity-related pricing (a decrease in revenues of $1.2 million), revenues increased by 6.6% in the third quarter of 2019, compared with the third quarter of 2018.  The increase in revenues on an adjusted basis reflected the expansion of plant-based beverage and broth offerings, growth in plant-based beverage ingredient extraction volumes, and increased trading volumes of internationally-sourced organic ingredients, offset by lower volumes of fruit snack products due to the timing of customer promotions and lower volumes of domestically-sourced sunflower inshell and kernel. 

Gross profit decreased $7.8 million, or 22.9%, to $26.3 million for the quarter ended September 28, 2019, compared with $34.1 million for the quarter ended September 29, 2018.  As a percentage of revenues, gross profit for the quarter ended September 28, 2019 was 8.9% compared to 11.1% for the quarter ended September 29, 2018, a decrease of 2.2%.  The gross profit percentage would have been approximately 12.4% for the third quarter of 2018, excluding the gross profit impact of the sale of the soy and corn business and the exit from flexible resealable pouch and nutrition bar product lines, and equipment start-up and product introduction costs of $1.9 million.  The decline in the gross profit percentage on an adjusted basis was mainly due to lower cocoa commodity hedging gains, together with reduced pricing spreads and manufacturing inefficiencies within our international organic ingredients operations, as described below for the Global Ingredients segment, and lower profitability within our frozen fruit operations, in part due to the impact of a weather-related shortfall of strawberry supply that resulted in higher fruit purchase prices and reduced production volumes and related inefficiencies as described below for the Consumer Products segment.

Global Ingredients accounted for $4.4 million of the decrease in gross profit, including the sale of the soy and corn business (a decrease in gross profit of $1.3 million).  Excluding the impact of the sale of the soy and corn business, the gross profit percentage for Global Ingredients would have been 9.4% and 12.1% in the third quarters of 2019 and 2018, respectively, which reflected a $2.3 million reduction in cocoa commodity hedging gains within our international organic ingredients operations, together with reduced pricing spreads and manufacturing inefficiencies for certain organic ingredients, offset by a $0.7 million reduction in foreign exchange losses on U.S. dollar-denominated raw material purchase contracts, and improved margin performance from of our sunflower and roasting operations.  In the third quarter of 2019, we recognized a gain of $0.3 million on futures contracts used to manage our exposure to changes in cocoa prices on our physical organic cocoa position, compared with a gain of $2.6 million in the third quarter of 2018.

Consumer Products accounted for $3.4 million of the decrease in gross profit, which reflected the impact of a significant shortfall in strawberries serving the freezer market due to poor weather conditions in both central Mexico and California, which resulted in commodity price inflation and unfavorable production variances within our frozen fruit operations due to lower plant utilization and the rework of bulk inventories to meet customer demand.  The negative impact to gross profit of frozen fruit from the weather-related shortfall was estimated to be $8.1 million in the third quarter of 2019.  Overall, the Healthy Fruit platform generated losses in the third quarter of 2019, after reporting a decline in gross profit of $9.1 million from the third quarter of 2018.  Offsetting the negative Healthy Fruit results was a favorable impact within the Healthy Beverage platform from higher volumes of plant-based beverages, broths and plant-based beverage ingredients, improved plant utilization and productivity-driven cost savings, and additional aseptic processing capacity that came on-line in the third quarter of 2019.   

SUNOPTA INC 39 September 28, 2019 10-Q

For the quarter ended September 28, 2019, we realized a total segment operating loss of $3.5 million, compared with total segment operating income of $4.5 million for the quarter ended September 29, 2018.  The decrease in total segment operating income reflected lower overall gross profit, as described above, and a $0.5 million increase in consolidated SG&A expenses.  The increase in SG&A expenses reflected higher overall employee compensation-related costs, offset by SG&A reductions related to the sale of the soy and corn business and rationalized overhead, together with other cost reduction measures.  Excluding the operating results of the soy and corn business and flexible resealable pouch and nutrition bar operations, as well as SG&A costs incurred and expensed related to the Value Creation Plan and other items identified above affecting gross profit, the total  segment operating loss would have been $1.9 million in the third quarter of 2019, compared with total segment operating income of $6.2 million in the third quarter of 2018.

Further details on revenue, gross profit and segment operating income/loss variances are provided below under "Segmented Operations Information."

Other expense for the quarter ended September 28, 2019 of $3.3 million reflected employee termination and recruitment costs of $4.0 million associated with the Value Creation Plan, including costs related to our CFO transition in the third quarter of 2019, and post-closing adjustments of $1.1 million related to the sale of the soy and corn business, offset by a legal settlement gain of $1.3 million and the reversal of $0.8 million of previously recognized stock-based compensation related to forfeited awards previously granted to terminated employees.  Other expense for the quarter ended September 29, 2018 of $1.1 million reflected product withdrawal and recall costs of $1.0 million, mainly related to the voluntary recall of certain roasted sunflower products initiated in 2016. 

Interest expense increased by $0.1 million to $8.9 million for the quarter ended September 28, 2019, compared with $8.8 million for the quarter ended September 29, 2018.  Interest expense included the amortization of debt issuance costs of $0.7 million and $0.6 million in the third quarters of 2019 and 2018, respectively.

We recognized a recovery of income tax of $3.9 million for the quarter ended September 28, 2019, compared with a recovery of income taxes of $0.9 million for the quarter ended September 29, 2018.  The effective tax rate was 25.0% for the third quarter of 2019, compared with 16.1% for the third quarter of 2018.

On a consolidated basis, we realized a loss attributable to common shareholders of $13.8 million (diluted loss per share of $0.16) for the quarter ended September 28, 2019, compared with a loss attributable to common shareholders of $6.6 million (diluted loss per share of $0.08) for the quarter ended September 29, 2018.

For the quarter ended September 28, 2019, adjusted loss was $9.9 million, or $0.11 per diluted share, on a consolidated basis, compared with adjusted loss of $3.8 million, or $0.04 per diluted share, on a consolidated basis for the quarter ended September 29, 2018.  Excluding the results of the disposed soy and corn, flexible resealable pouch and nutrition bar operations, adjusted loss was $9.9 million, or $0.11 per diluted share, for the quarter ended September 28, 2019, compared with adjusted loss of $3.9 million, or $0.05 per diluted share, for the quarter ended September 29, 2018.  Adjusted EBITDA for the quarter ended September 28, 2019 was $9.9 million on a consolidated basis, compared with $16.7 million on a consolidated basis for the quarter ended September 29, 2018.  Excluding disposed operations, adjusted EBITDA for the quarter ended September 28, 2019 was $9.9 million, compared with $16.3 million for the quarter ended September 29, 2018.  Adjusted earnings and adjusted EBITDA are non-GAAP financial measures.  See footnotes (2) and (3) to the table above for a reconciliation of adjusted loss and adjusted EBITDA from net earnings/loss, which we consider to be the most directly comparable U.S. GAAP financial measure. 

SUNOPTA INC 40 September 28, 2019 10-Q

Segmented Operations Information

Global Ingredients                        
For the quarter ended   September 28, 2019     September 29, 2018     Change     % Change  
                         
Revenues $ 107,853   $ 136,754   $ (28,901 )   -21.1%  
Gross profit   10,101     14,477     (4,376 )   -30.2%  
Gross profit %   9.4%     10.6%           -1.2%  
                         
Operating income $ 1,543   $ 5,304   $ (3,761 )   -70.9%  
Operating income %   1.4%     3.9%           -2.5%  

Global Ingredients contributed $107.9 million in revenues for the quarter ended September 28, 2019, compared to $136.8 million for the quarter ended September 29, 2018, a decrease of $28.9 million, or 21.1%.  Excluding the impact on revenues of the sale of the soy and corn business and acquisition of Sanmark (a net decrease in revenues of $25.4 million) and commodity-related pricing and foreign exchange rate movements (a decrease in revenues of $3.9 million), Global Ingredients revenues increased approximately 0.3%.  The table below explains the decrease in reported revenues:

Global Ingredients Revenue Changes

 

Revenues for the quarter ended September 29, 2018

$136,754

 

Impact of the sale of the soy and corn business

(27,002)

 

Decreased commodity pricing for internationally-sourced organic ingredients, offset by increased commodity pricing for domestically-sourced sunflower

(2,249)

 

Unfavorable foreign exchange impact on euro-denominated sales due to a stronger U.S. dollar period-over-period

(1,611)

 

Increased trading volumes of internationally-sourced organic ingredients including sugars, grains and cocoa, together with higher volumes of retail birdfeed, offset by lower volumes of organic fruits and vegetables, coffee and nuts, together with lower volumes of sunflower inshell and kernel

1,961

Revenues for the quarter ended September 28, 2019

$107,853

Gross profit in Global Ingredients decreased by $4.4 million to $10.1 million for the quarter ended September 28, 2019, compared to $14.5 million for the quarter ended September 29, 2018, and the gross profit percentage decreased by 1.2% to 9.4%.  Excluding the impact on gross profit of the sale of the soy and corn business, the gross profit percentage would have been 9.4% and 12.7% in the third quarters of 2019 and 2018, respectively.  The decrease in gross profit percentage excluding the soy and corn business reflected lower cocoa commodity hedging gains, together with reduced pricing spreads and manufacturing inefficiencies within our international organic ingredients operations, offset by improved margin performance within our domestic sunflower and roasting operations, and a favorable foreign exchange result.  The table below explains the decrease in gross profit:

SUNOPTA INC 41 September 28, 2019 10-Q

Global Ingredients Gross Profit Changes

 

Gross profit for the quarter ended September 29, 2018

$14,477

 

Lower cocoa commodity hedging gains within our international organic ingredients operations ($2.3 million) and lower pricing spreads for certain organic ingredients, including fruits and vegetables, offset by increased trading volumes of certain organic ingredients and higher pricing spread on oils, together with improved margin performance for roasted snacks and ingredients

(3,259)

 

Impact from the sale of soy and corn business

(1,251)

 

Increased spending and lower utilization related to the recently commissioned second cocoa processing line within our international organic ingredients operations, and lower yields for organic sunflower oil and sesame seed production due to the quality of the raw material inputs

(585)

 

Decrease in foreign exchange losses on U.S. dollar-denominated raw material purchase contracts within our international organic ingredients operations

719

Gross profit for the quarter ended September 28, 2019

$10,101

Operating income in Global Ingredients decreased by $3.8 million, or 70.9%, to $1.5 million for the quarter ended September 28, 2019, compared to $5.3 million for the quarter ended September 29, 2018.  The table below explains the decrease in operating income:

Global Ingredients Operating Income Changes

 

Operating income for the quarter ended September 29, 2018

$5,304

 

Decrease in gross profit, as explained above

(4,376)

 

Higher employee-related compensation costs within our international organic ingredients operations, offset by SG&A reductions from the sale of the soy and corn business and favorable foreign exchange impact on euro-denominated SG&A expenses

(894)

 

Decrease in corporate cost allocations due to the sale of the soy and corn business

1,209

 

Net foreign exchange gains on the revaluation of U.S. dollar-denominated receivable and payable balances and $0.1 million increase in marked-to-market gains related to forward currency contracts

300

Operating income for the quarter ended September 28, 2019

$1,543

Looking forward, we believe Global Ingredients is positioned to take advantage of opportunities in the growing organic food and non-GMO categories. Having completed the sale of our soy and corn business, which formed part of Global Ingredients, we intend to focus our efforts on growing our international organic sourcing and supply capabilities and leveraging these capabilities internally with forward and backward integration where opportunities exist.  In particular, we expect to grow our organic oils program through the integration of Sanmark, together with the completion of our new organic avocado oil facility located in Ethiopia.  Commercial production of avocado oil began in third quarter of 2019, with output from the new facility expected to ramp-up in the fourth quarter of 2019 following the avocado harvest season.  Within our domestic sunflower business, continued lower demand and resultant underutilization of our production facilities is expected to negatively impact the margin profile of this business in the fourth quarter of 2019.  The statements in this paragraph are forward-looking statements. See "Forward-Looking Statements" above. Several factors could adversely impact our ability to meet these forward-looking expectations, including increased supply pressure in the commodity-based markets in which we operate, increased competition, volume decreases or loss of customers, unexpected delays in our ingredient expansion plans, or our inability to secure quality inputs or achieve our product mix or cost reduction goals, along with the other factors described above under "Forward-Looking Statements." 

SUNOPTA INC 42 September 28, 2019 10-Q

Consumer Products                        
For the quarter ended   September 28, 2019     September 29, 2018     Change     % Change  
                         
Revenues $ 188,088   $ 171,617   $ 16,471     9.6%  
Gross profit   16,224     19,651     (3,427 )   -17.4%  
Gross profit %   8.6%     11.5%           -2.9%  
                         
Operating income (loss) $ (147 ) $ 3,319   $ (3,466 )   -104.4%  
Operating income (loss) %   -0.1%     1.9%           -2.0%  

Consumer Products contributed $188.1 million in revenues for the quarter ended September 28, 2019, compared to $171.6 million for the quarter ended September 29, 2018, an increase of  $16.5 million, or 9.6%.  Excluding the impact on revenues of a profit-neutral change to a co-manufacturing agreement with a customer and sales of flexible resealable pouch and nutrition bar products (a decrease in revenues of $2.9 million), and changes in raw fruit commodity-related pricing (an increase in revenues of $1.1 million), Consumer Products revenues increased approximately 10.7%.  The table below explains the increase in reported revenues:

Consumer Products Revenue Changes

 

Revenues for the quarter ended September 29, 2018

$171,617

 

Higher sales volumes of plant-based beverages, everyday broth offerings and plant-based beverage ingredients

23,703

 

Lower volumes of fruit snack products related to the timing of customer promotions

(3,428)

 

Lower revenues due the change to a co-manufacturing agreement with a customer, and the impact of the exit from flexible resealable pouch and nutrition bar product lines

(2,932)

 

Reduced volumes of frozen fruit and fruit ingredients, offset by increased pricing for frozen fruit

(872)

Revenues for the quarter ended September 28, 2019

$188,088

Gross profit in Consumer Products decreased by $3.4 million to $16.2 million for the quarter ended September 28, 2019, compared to $19.7 million for the quarter ended September 29, 2018, and the gross profit percentage decreased by 2.9% to 8.6%.  The decrease in the gross profit percentage primarily reflected the impact of higher commodity pricing for frozen fruit due to the weather-related shortage of strawberries, together with unfavorable production variances within our frozen fruit operations due to lower plant utilization and rework of bulk inventories to meet customer demand, offset by strong volumes and productivity-driven cost savings within the Healthy Beverage platform.  The weather-related impact to gross profit from frozen fruit was estimated to be $8.1 million in the third quarter of 2019, or approximately a negative 4.3% impact on the gross profit percentage.  The table below explains the decrease in gross profit:

Consumer Products Gross Profit Changes

 

Gross profit for the quarter ended September 29, 2018

$19,651

 

Impact of the strawberry shortage due to higher commodity pricing and costs associated with reduced plant utilization and rework of bulk inventories ($8.1 million), and lower volumes and plant utilization for fruit ingredients

(9,081)

 

Higher sales volumes, plant utilization and productivity improvements within our plant-based beverage, broth and ingredient extraction operations, offset by lower volumes of fruit snack products

5,654

Gross profit for the quarter ended September 28, 2019

$16,224

 
SUNOPTA INC 43 September 28, 2019 10-Q

Operating income in Consumer Products decreased by $3.5 million to an operating loss of $0.1 million for the quarter ended September 28, 2019, compared to operating income of $3.3 million for the quarter ended September 29, 2018. The table below explains the decrease in operating income:

Consumer Products Operating Income Changes

 

Operating income for the quarter ended September 29, 2018

$3,319

 

Decrease in gross profit, as explained above

(3,427)

 

Increase in corporate cost allocations due to the centralization of transactional and other support functions for the Healthy Fruit platform (offset by the headcount reductions below) and the realignment of Corporate Services resources following the sale of the soy and corn business

(2,046)

 

Headcount reductions within the Healthy Fruit platform due to the centralization of transactional and other support functions, as well as other SG&A expense reductions

2,007

Operating loss for the quarter ended September 28, 2019

$(147)

Looking forward we believe the markets targeted by our Consumer Products segment continue to have long-term growth potential.  For the fourth quarter and full year 2019, we expect revenues and gross profit from the Healthy Beverage and Healthy Snacks platforms to outperform the prior year comparable periods.  We completed the expansion of our Allentown, Pennsylvania, plant-based beverage facility in July 2019, which added incremental aseptic processing and filling capacity beginning in the third quarter of 2019, and we began construction related to the expansion of our plant-based beverage ingredient extraction capabilities.  Revenues and margins in the Healthy Fruit platform were in-line with our expectations for the third quarter of 2019, after taking into account the effects of the weather-related shortfall of strawberry freezer supply from both Mexico and California.  While this supply disruption is expected to continue to negatively impact revenues and margins in our frozen fruit business until the 2020 crop cycle, we anticipate profitability improvements in the fourth quarter of 2019 and first half of 2020, as a result of steps we have taken to source additional fruit from alternative regions, and to recover the increased commodity costs through higher sales pricing to customers.  In addition, we continue to make progress with the fruit optimization plan we are implementing over the 2019 and 2020 crop seasons, including the installation of further automation to lower variable labor costs, building rational customer pricing structures, and enhancing business planning and leadership.  The statements in this paragraph are forward-looking statements. See "Forward-Looking Statements" above. Several factors could adversely impact our ability to meet these forward-looking expectations, including unfavorable shifts in consumer preferences, increased competition, realization of sales pricing initiatives, availability and field pricing for fruit, availability and pricing of other raw material supplies, volume decreases or loss of customers, unexpected delays in our expansion and integration plans, inefficiencies in our manufacturing processes, lack of consumer product acceptance, or our inability to successfully implement the particular goals and strategies indicated above, along with the other factors described above under "Forward-Looking Statements."

Corporate Services                        
For the quarter ended   September 28, 2019     September 29, 2018     Change     % Change  
                         
Operating loss $ (4,923 ) $ (4,101 ) $ (822 )   -20.0%  

Operating loss at Corporate Services increased by $0.8 million to $4.9 million for the quarter ended September 28, 2019, compared to a loss of $4.1 million for the quarter ended September 29, 2018. The table below explains the increase in operating loss:

SUNOPTA INC 44 September 28, 2019 10-Q

Corporate Services Operating Loss Changes

 

Operating loss for the quarter ended September 29, 2018

$(4,101)

 

Increased stock-based compensation costs related to the initiation of an equity-based annual bonus plan for most employees in 2019

(1,212)

 

Incremental expense associated with headcount additions during fiscal 2018, higher employee-related variable compensation and salary increases, offset by reductions in travel and other discretionary spending, and favorable foreign exchange impact on Canadian dollar-denominated SG&A expenses

(447)

 

Increase in corporate cost allocations to SunOpta operating segments

837

Operating loss for the quarter ended September 28, 2019

$(4,923)

Corporate cost allocations mainly consist of salaries of corporate personnel who directly support the operating segments, as well as costs related to the enterprise resource management system. These expenses are allocated to the operating segments based on (1) specific identification of allocable costs that represent a service provided to each segment and (2) a proportionate distribution of costs based on a weighting of factors such as revenue contribution and the number of people employed within each segment.

SUNOPTA INC 45 September 28, 2019 10-Q

Consolidated Results of Operations for the three quarters ended September 28, 2019 and September 29, 2018

For the three quarters ended   September 28, 2019     September 29, 2018     Change     Change  
      $     $     $     %  
Revenues                        
  Global Ingredients   352,903     419,770     (66,867 )   -15.9%  
  Consumer Products   541,317     520,561     20,756     4.0%  
Total revenues   894,220     940,331     (46,111 )   -4.9%  
                           
Gross profit                        
  Global Ingredients   34,735     42,576     (7,841 )   -18.4%  
  Consumer Products   47,123     59,582     (12,459 )   -20.9%  
Total gross profit   81,858     102,158     (20,300 )   -19.9%  
                           
Segment operating income (loss)(1)                        
  Global Ingredients   9,611     11,371     (1,760 )   -15.5%  
  Consumer Products   (2,698 )   11,397     (14,095 )   -123.7%  
  Corporate Services   (12,657 )   (11,942 )   (715 )   -6.0%  
Total segment operating income (loss)   (5,744 )   10,826     (16,570 )   -153.1%  
                           
Other expense (income), net   (39,744 )   1,317     (41,061 )   n/m  
                         
Earnings before the following   34,000     9,509     24,491     257.6%  
Interest expense, net   25,857     25,486     371     1.5%  
Provision for (recovery of) income taxes   3,239     (3,853 )   7,092     184.1%  
Net earnings (loss)(2),(3)   4,904     (12,124 )   17,028     140.4%  
Earnings attributable to non-controlling interests   59     19     40     210.5%  
Earnings (loss) attributable to SunOpta Inc.   4,845     (12,143 )   16,988     139.9%  
Dividends and accretion on Series A Preferred Stock   (6,005 )   (5,922 )   (83 )   -1.4%  
                           
Loss attributable to common shareholders(4)   (1,160 )   (18,065 )   16,905     93.6%  

(1) The following table presents a reconciliation of segment operating income/loss to earnings/loss before the following, which we consider to be the most directly comparable U.S. GAAP financial measure (refer to footnote (1) to the "Consolidated Results of Operations for the Quarters Ended September 28, 2019 and September 29, 2018" table regarding the use of this non-GAAP measure).

                         
    Global     Consumer     Corporate     Consol-  
    Ingredients     Products     Services     idated  
For the three quarters ended   $     $     $     $  
September 28, 2019                        
Segment operating income (loss)   9,611     (2,698 )   (12,657 )   (5,744 )
Other income (expense), net   43,507     (2,104 )   (1,659 )   39,744  
Earnings (loss) before the following   53,118     (4,802 )   (14,316 )   34,000  
                         
September 29, 2018                        
Segment operating income (loss)   11,371     11,397     (11,942 )   10,826  
Other income (expense), net   (2,299 )   1,180     (198 )   (1,317 )
Earnings (loss) before the following   9,072     12,577     (12,140 )   9,509  

We believe that investors' understanding of our financial performance is enhanced by disclosing the specific items that we exclude from segment operating income. However, any measure of operating income excluding any or all of these items is not, and should not be viewed as, a substitute for operating income prepared under U.S. GAAP. These items are presented solely to allow investors to more fully understand how we assess financial performance.

(2) The following table presents a reconciliation of adjusted earnings/loss from net earnings/loss, which we consider to be the most directly comparable U.S. GAAP financial measure (refer to footnote (2) to the "Consolidated Results of Operations for the Quarters Ended September 28, 2019 and September 29, 2018" table regarding the use of this non-GAAP measure).  In addition, in recognition of the sale of the soy and corn business (as described above under the heading "Sale of Soy and Corn Business"), and our exit from flexible resealable pouch and nutrition bar product lines and operations (as described above under the heading "Value Creation Plan"), we have prepared this table in a columnar format to present the effect of the disposal of these operations on our consolidated results for the current and comparative periods.  We believe this presentation assists investors in assessing the results of the operations we have disposed and the effect of those operations on our financial performance.

SUNOPTA INC 46 September 28, 2019 10-Q

      Excluding                    
      disposed operations     Disposed operations     Consolidated  
            Per Diluted Share           Per Diluted Share           Per Diluted Share  
For the three quarters ended   $     $     $     $     $     $  
September 28, 2019                                    
Net earnings (loss)   (26,941 )         31,845           4,904        
Earnings attributable to non-controlling interests   (59 )                   (59 )      
Dividends and accretion of Series A Preferred Stock   (6,005 )                   (6,005 )      
Earnings (loss) attributable to common shareholders   (33,005 )   (0.38 )   31,845     0.36     (1,160 )   (0.01 )
                                       
Adjusted for:                                    
  Gain on sale of soy and corn business(a)             (44,269 )         (44,269 )      
  Costs related to the Value Creation Plan(b)   8,370                     8,370        
  Contract manufacturer transition costs(c)   448                     448        
  Plant expansion costs(d)   311                     311        
  Product withdrawal and recall costs(e)   260                     260        
  Other(f)   (1,491 )                   (1,491 )      
  Net income tax effect(g)   (1,379 )         12,130           10,751        
Adjusted loss   (26,486 )   (0.30 )   (294 )       (26,780 )   (0.31 )
                                       
September 29, 2018                                    
Net earnings (loss)   (13,557 )         1,433           (12,124 )      
Earnings attributable to non-controlling interests   (19 )                   (19 )      
Dividends and accretion of Series A Preferred Stock   (5,922 )                   (5,922 )      
Earnings (loss) attributable to common shareholders   (19,498 )   (0.22 )   1,433     0.02     (18,065 )   (0.21 )
                                       
Adjusted for:                                    
  Costs related to Value Creation Plan(h)   1,696           1,181           2,877        
  Equipment start-up costs(i)   2,230                     2,230        
  Product withdrawal and recall costs(j)   1,456                     1,456        
  New product commercialization costs(k)   360                     360        
  Other(l)   198                     198        
  Fair value adjustment on contingent consideration(m)   (2,500 )                   (2,500 )      
  Recovery of product withdrawal costs(n)   (1,200 )                   (1,200 )      
  Net income tax effect(g)   (280 )         (307 )         (587 )      
Adjusted earnings (loss)   (17,538 )   (0.20 )   2,307     0.03     (15,231 )   (0.18 )

(a) Reflects the gain on sale of the soy and corn business, net of transaction costs and post-closing adjustments, which was recorded in other income.

(b) Reflects employee retention and relocation costs of $1.8 million, and professional fees of $1.0 million recorded in SG&A expenses; and employee termination costs of $6.9 million (net of the reversal of $2.9 million of previously recognized stock-based compensation related to forfeited awards previously granted to terminated employees), CEO and CFO recruitment costs of $1.2 million, and facility closure costs of $0.3 million, all recorded in other expense.

(c) Reflects costs to transition premium juice production activities to new contract manufacturers, which were recorded in cost of goods sold and other expense.

(d) Reflects costs related to the expansion of our Allentown, Pennsylvania, plant-based beverage facility, which were recorded in cost of goods sold.

(e) Reflects product withdrawal and recall costs that were not eligible for reimbursement under insurance policies or exceeded the limits of those policies, including costs related to the recall of certain sunflower kernel products initiated in the second quarter of 2016, which were recorded in other expense.

(f) Other includes settlement gains resulting from a legal matter and a project cancellation, offset by losses on disposal of assets, insurance deductibles, and business development costs, which were recorded in other income/expense.

(g) Reflects the tax effect of the preceding adjustments to earnings and reflects an overall estimated annual effective tax rate of approximately 27% for the three quarters ended September 28, 2019 (September 29, 2018 - 26%) on adjusted earnings/loss before tax.

(h) Reflects the write-down of remaining flexible resealable pouch and nutrition bar inventories of $0.1 million recorded in cost of goods sold; professional and consulting fees, and employee recruitment and relocation costs of $0.6 million recorded in SG&A expenses; and asset impairment, facility closure and employee termination costs of $2.2 million recorded in other expense, all related to the Value Creation Plan.

SUNOPTA INC 47 September 28, 2019 10-Q

(i) Reflects costs related to the start-up of new roasting equipment for grains, seeds and legumes at our Crookston, Minnesota, facility, which were recorded in cost of goods sold.

(j) Reflects product withdrawal and recall costs that were not eligible for reimbursement under insurance policies or exceeded the limits of those policies, including costs related to the recall of certain sunflower kernel products initiated in the second quarter of 2016, which were recorded in other expense.

(k) Reflects costs of production trials and employee training related to the commercialization of new consumer products, which were recorded in cost of goods sold.

(l) Other included the accretion of contingent consideration obligations, gain/loss on the disposal of assets, severance costs unrelated to the Value Creation Plan, and settlement of a legal matter, which were recorded in other expense/income.

(m) Reflects a fair value adjustment of $2.5 million to reduce the contingent consideration obligation related to a prior business acquisition, based on the results for the business in fiscal 2018, which was recorded in other income.

(n) Reflects the recovery from a third-party supplier of $1.2 million of costs we incurred relating to the withdrawal of certain consumer-packaged products due to quality-related issues, which was recorded in cost of goods sold.  Costs incurred related to this withdrawal were recognized in cost of goods sold in the fourth quarter of 2016.

(3) The following table presents a reconciliation of segment operating income/loss and adjusted EBITDA from net earnings/loss, which we consider to be the most directly comparable U.S. GAAP financial measure (refer to footnote (3) to the "Consolidated Results of Operations for the Quarters Ended September 28, 2019 and September 29, 2018" table regarding the use of this non-GAAP measure).  In addition, as described above under footnote (2), we have prepared this table in a columnar format to present the effect of the disposals of the soy and corn business, and flexible resealable pouch and nutrition bar operations on our consolidated results for the periods presented.  We believe this presentation assists investors in assessing the results of the operations we have exited and the effect of those operations on our financial performance.

      Excluding              
      disposed operations     Disposed operations     Consolidated  
For the three quarters ended   $     $     $  
September 28, 2019                  
Net earnings (loss)   (26,941 )   31,845     4,904  
Provision for (recovery of) income taxes   (8,779 )   12,018     3,239  
Interest expense, net   25,857         25,857  
Other expense (income), net   4,525     (44,269 )   (39,744 )
Total segment operating loss   (5,338 )   (406 )   (5,744 )
  Depreciation and amortization   24,876     129     25,005  
  Stock-based compensation(a)   8,265         8,265  
  Costs related to Value Creation Plan(b)   2,772         2,772  
  Plant expansion costs(c)   311         311  
  Contract manufacturer transition costs(d)   289         289  
Adjusted EBITDA   31,175     (277 )   30,898  
                     
September 29, 2018                  
Net earnings (loss)   (13,557 )   1,433     (12,124 )
Provision for (recovery of) income taxes   (4,413 )   560     (3,853 )
Interest expense (income), net   25,567     (81 )   25,486  
Other expense (income), net   47     1,270     1,317  
Total segment operating income   7,644     3,182     10,826  
  Depreciation and amortization   23,859     642     24,501  
  Stock-based compensation   6,395         6,395  
  Equipment start-up costs(e)   2,230         2,230  
  Costs related to Value Creation Plan(b)   713         713  
  New product commercialization costs(f)   360         360  
  Recovery of product withdrawal costs(g)   (1,200 )       (1,200 )
Adjusted EBITDA   40,001     3,824     43,825  

(a) For the first three quarters of 2019, stock-based compensation of $8.3 million was recorded in SG&A expenses, and the reversal of $2.9 million of previously recognized stock-based compensation related to forfeited awards previously granted to terminated employees was recognized in other income.

(b) For the first three quarters of 2019, reflects employee retention and relocation costs of $1.8 million, and professional fees of $1.0 million recorded in SG&A expenses.  For the first three quarters of 2018, reflects the write-down of remaining flexible resealable pouch and nutrition bar inventories of $0.1 million recorded in cost of goods sold; and professional and consulting fees, and employee recruitment and relocation costs of $0.6 million recorded in SG&A expenses. 

(c) Reflects costs related to the expansion of our Allentown, Pennsylvania, plant-based beverage facility, which were recorded in cost of goods sold.

(d) Reflects costs to transition premium juice production activities to new contract manufacturers, which were recorded in cost of goods sold.

(e) Reflects costs related to the start-up of new roasting equipment for grains, seeds and legumes at our Crookston, Minnesota, facility, which were recorded in cost of goods sold.

(f) Reflects costs of production trials and employee training related to the commercialization of new consumer products, which were recorded in cost of goods sold.

SUNOPTA INC 48 September 28, 2019 10-Q

(g) Reflects the recovery from a third-party supplier of $1.2 million of costs we incurred relating to the withdrawal of certain consumer-packaged products due to quality-related issues, which was recorded in cost of goods sold.  Costs incurred related to this withdrawal were recognized in cost of goods sold in the fourth quarter of 2016.

(4) Refer to footnote (4) to the "Consolidated Results of Operations for the Quarters Ended September 28, 2019 and September 29, 2018" table regarding the use of certain other non-GAAP measures in the discussion of our results of operations below.

Revenues for the three quarters ended September 28, 2019 decreased by 4.9% to $894.2 million from $940.3 million for the three quarters ended September 29, 2018.  Excluding the impact on revenues of the sale of the soy and corn business, the exit from flexible resealable pouch and nutrition bar product lines, and the acquisition of Sanmark (a net decrease in revenues of $66.4 million), changes in foreign exchange rates (a decrease in revenues of $8.6 million) and commodity-related pricing (a decrease in revenues of $7.5 million), and a profit-neutral change to a co-manufacturing agreement with a customer (a decrease in revenues of $7.4 million), revenues increased by 5.1% in the first three quarters of 2019, compared with the first three quarters of 2018.  The increase in revenues on an adjusted basis reflected the expansion of plant-based beverage and broth offerings, growth in plant-based beverage ingredient extraction volumes, and increased trading volumes of internationally-sourced organic ingredients, offset by reduced demand for fruit ingredients from yogurt producers and foodservice customers, modest declines in sales volumes for frozen fruit, net of increased pricing, and lower volumes of domestically-sourced sunflower inshell and kernel.

Gross profit decreased $20.3 million, or 19.9%, to $81.9 million for the three quarters ended September 28, 2019, compared with $102.2 million for the three quarters ended September 29, 2018.  As a percentage of revenues, gross profit for the three quarters ended September 28, 2019 was 9.2% compared to 10.9% for the three quarters ended September 29, 2018, a decrease of 1.7%.  Excluding the gross profit impact of the sale of the soy and corn business and the exit from flexible resealable pouch and nutrition bar product lines, together with plant expansion and contract manufacturing transition costs of $0.6 million in the first three quarters of 2019, the gross profit percentage for the first three quarters of 2019 would have been approximately 9.3%, which compares to 11.3% for the first three quarters of 2018, excluding equipment start-up and product introduction costs of $2.6 million, less the recovery from a supplier of previously-incurred product withdrawal costs of $1.2 million in the first three quarters of 2018.  The decline in the gross profit percentage on an adjusted basis was mainly due to lower profitability within our frozen fruit operations, in part due to the impact of a weather-related shortfall of strawberry supply that resulted in higher fruit purchase prices and reduced production volumes and related inefficiencies as described below for the Consumer Products segment, and reduced pricing spreads and manufacturing inefficiencies within our international organic ingredients operations, as described below for the Global Ingredients segment.

Global Ingredients accounted for $7.8 million of the decrease in gross profit, including the sale of the soy and corn business (a decrease in gross profit of $6.5 million).  Excluding the impact of the sale of the soy and corn business, the gross profit percentage for Global Ingredients would have been 10.1% and 10.5% in the first three quarters of 2019 and 2018, respectively, which reflected reduced pricing spreads and manufacturing inefficiencies for certain organic ingredients, together with a $0.7 million reduction in cocoa commodity hedging gains, offset by a $4.8 million reduction in foreign exchange losses on U.S. dollar-denominated raw material purchase contracts within our international organic ingredients operations, and improved margin performance from of our sunflower and roasting operations.  In the first three quarters of 2019, we recognized a gain of $0.3 million on futures contracts used to manage our exposure to changes in cocoa prices on our physical organic cocoa position, compared with a gain of $0.9 million in the first three quarters of 2018.

Consumer Products accounted for $12.5 million of the decrease in gross profit, mainly reflecting the impact of a significant shortfall in strawberries serving the freezer market due to poor weather conditions in both central Mexico and California, which resulted in commodity price inflation and unfavorable production variances within our frozen fruit operations due to lower plant utilization and the rework of bulk inventories to meet customer demand.  The negative impact to gross profit of frozen fruit from the weather-related shortfall was estimated to be $13.3 million in the first three quarters of 2019.  Overall, the Healthy Fruit platform generated losses in the first three quarters of 2019, after reporting a decline in gross profit of $19.9 million from the comparable period of 2018.  Offsetting the negative Healthy Fruit results was a favorable impact within the Healthy Beverage platform from higher volumes of plant-based beverages, broths and plant-based beverage ingredients, improved plant utilization and productivity-driven cost savings, and additional aseptic processing capacity that came on-line in the third quarter of 2019.   

For the three quarters ended September 28, 2019, we realized a total segment operating loss of $5.7 million, compared with total segment operating income of $10.8 million for the three quarters ended September 29, 2018.  The decrease in total segment operating income reflected lower overall gross profit, as described above, partially offset by a $1.3 million decrease in SG&A expenses and a favorable foreign exchange impact of $2.4 million mainly within our international organic ingredients operations (including a $0.3 million favorable result related to forward currency contracts).  The decrease in SG&A expenses reflected the sale of the soy and corn business and rationalized overhead, and other cost reduction measures, offset by higher employee compensation-related costs.  Excluding the operating results of the soy and corn business and flexible resealable pouch and nutrition bar operations, as well as SG&A costs incurred and expensed related to the Value Creation Plan and other items identified above affecting gross profit, the total segment operating loss would have been $2.0 million in the first three quarters of 2019, compared with total segment operating income of $9.9 million in the first three quarters of 2018.

SUNOPTA INC 49 September 28, 2019 10-Q

Further details on revenue, gross profit and segment operating income/loss variances are provided below under "Segmented Operations Information".

Other income for the three quarters ended September 28, 2019 of $39.7 million reflected a pre-tax gain on sale of the soy and corn business of $44.3 million, the reversal of $2.9 million of previously recognized stock-based compensation related to forfeited awards previously granted to terminated employees, and legal settlement and project cancellation gains of $1.8 million.  These other income amounts were offset mainly by employee termination and recruitment costs of $8.2 million associated with the Value Creation Plan, including costs related to our CEO and CFO transitions, and the sale of the soy and corn business.  Other expense for the three quarters ended September 29, 2018 of $1.3 million reflected facility closure costs, asset impairment charges and employee termination costs of $2.2 million associated with the Value Creation Plan, and product withdrawal and recall costs of $1.5 million, offset by a $2.5 million reduction to the remaining contingent consideration obligation that arose from a prior business acquisition. 

Interest expense increased by $0.4 million to $25.9 million for the three quarters ended September 28, 2019, compared with $25.5 million for the three quarters ended September 29, 2018.  Interest expense included the amortization of debt issuance costs of $2.0 million and $1.8 million in the first three quarters of 2019 and 2018, respectively. 

We recognized a provision of income tax of $3.2 million for the three quarters ended September 28, 2019, compared with a recovery of income taxes of $3.9 million for the three quarters ended September 29, 2018.  The effective tax rate was 39.8% for the first three quarters of 2019, compared with 24.1% for the first three quarters of 2018, which reflected the impact of a year-over-year increase in non-deductible stock-based compensation expense related to our 2019 annual bonus plan.

On a consolidated basis, we realized a loss attributable to common shareholders of $1.2 million (diluted loss per share of $0.01) for the three quarters ended September 28, 2019, compared with a loss attributable to common shareholders of $18.1 million (diluted loss per share of $0.21) for the three quarters ended September 29, 2018.

For the three quarters ended September 28, 2019, adjusted loss was $26.8 million, or $0.31 per diluted share, on a consolidated basis, compared with adjusted loss of $15.2 million, or $0.18 per diluted share, on a consolidated basis for the three quarters ended September 29, 2018.  Excluding the results of the disposed soy and corn, flexible resealable pouch and nutrition bar operations, adjusted loss was $26.5 million, or $0.30 per diluted share, for the three quarters ended September 28, 2019, compared with adjusted loss of $17.5 million, or $0.20 per diluted share, for the three quarters ended September 29, 2018.  Adjusted EBITDA for the three quarters ended September 28, 2019 was $30.9 million on a consolidated basis, compared with $43.8 million on a consolidated basis for the three quarters ended September 29, 2018.  Excluding disposed operations, adjusted EBITDA for the three quarters ended September 28, 2019 was $31.2 million, compared with $40.0 million for the three quarters ended September 29, 2018.  Adjusted earnings and adjusted EBITDA are non-GAAP financial measures.  See footnotes (2) and (3) to the table above for a reconciliation of adjusted loss and adjusted EBITDA from net earnings/loss, which we consider to be the most directly comparable U.S. GAAP financial measure. 

SUNOPTA INC 50 September 28, 2019 10-Q

Segmented Operations Information

Global Ingredients                        
For the three quarters ended   September 28, 2019     September 29, 2018     Change     % Change  
                         
Revenues $ 352,903   $ 419,770   $ (66,867 )   -15.9%  
Gross profit   34,735     42,576     (7,841 )   -18.4%  
Gross profit %   9.8%     10.1%           -0.3%  
                         
Operating income $ 9,611   $ 11,371   $ (1,760 )   -15.5%  
Operating income %   2.7%     2.7%           0.0%  

Global Ingredients contributed $352.9 million in revenues for the three quarters ended September 28, 2019, compared to $419.8 million for the three quarters ended September 29, 2018, a decrease of $66.9 million, or 15.9%.  Excluding the impact on revenues of the sale of the soy and corn business and acquisition of Sanmark (a net decrease in revenues of $63.3 million) and commodity-related pricing and foreign exchange rate movements (a decrease in revenues of $16.8 million), Global Ingredients revenues increased approximately 3.8%.  The table below explains the decrease in reported revenues:

Global Ingredients Revenue Changes

 

Revenues for the three quarters ended September 29, 2018

$419,770

 

Impact of the sale of the soy and corn business

(67,598)

 

Unfavorable foreign exchange impact on euro-denominated sales due to a stronger U.S. dollar period-over-period

(8,586)

 

Decreased commodity pricing for internationally-sourced organic ingredients, offset by increased commodity pricing for domestically-sourced sunflower

(8,222)

 

Increased trading volumes of internationally-sourced organic ingredients including oils (which included incremental revenues of Sanmark from the date of acquisition), cocoa, coffee, sugars, and fruits and vegetables, together with higher volumes of retail birdfeed, and roasted snacks and ingredients, offset by lower volumes of organic seeds and nuts, together with lower volumes of sunflower inshell and kernel

17,539

Revenues for the three quarters ended September 28, 2019

$352,903

Gross profit in Global Ingredients decreased by $7.8 million to $34.7 million for the three quarters ended September 28, 2019, compared to $42.6 million for the three quarters ended September 29, 2018, and the gross profit percentage decreased by 0.3% to 9.8%.  Excluding the impact on gross profit of the sale of the soy and corn business, the gross profit percentage would have been 10.1% and 10.5% in the first three quarters of 2019 and 2018, respectively.  The decrease in gross profit percentage excluding the soy and corn business reflected reduced pricing spreads and manufacturing inefficiencies within our international organic ingredients operations, offset by a favorable foreign exchange result, and improved margin performance within our domestic sunflower and roasting operations.  The table below explains the decrease in gross profit:

SUNOPTA INC 51 September 28, 2019 10-Q

Global Ingredients Gross Profit Changes

 

Gross profit for the three quarters ended September 29, 2018

$42,576

 

Impact of the sale of the soy and corn business

(6,495)

 

Lower pricing spreads for certain organic ingredients, including fruits and vegetables, cocoa, animal feed and nuts, together with lower sales and production volumes for sunflower inshell and kernel, and lower cocoa commodity hedging gains within our international organic ingredients operations ($0.7 million), offset by increased trading volumes for certain organic ingredients and higher pricing spread on coffee, together with improved margin performance for roasted snacks and ingredients, and birdfeed

(4,339)

 

Increased spending and lower utilization related to the recently commissioned second cocoa processing line within our international organic ingredients operations, and lower yields for organic sunflower oil and sesame seed production due to the quality of the raw material inputs

(1,801)

 

Decrease in foreign exchange losses on U.S. dollar-denominated raw material purchase contracts within our international organic ingredients operations

4,794

Gross profit for the three quarters ended September 28, 2019

$34,735

Operating income in Global Ingredients decreased by $1.8 million, or 15.5%, to $9.6 million for the three quarters ended September 28, 2019, compared to $11.4 million for the three quarters ended September 29, 2018.  The table below explains the decrease in operating income:

Global Ingredients Operating Income Changes

 

Operating income for the three quarters ended September 29, 2018

$11,371

 

Decrease in gross profit, as explained above

(7,841)

 

Decrease in corporate cost allocations due to the sale of the soy and corn business

3,614

 

Net foreign exchange gains on the revaluation of U.S. dollar-denominated receivable and payable balances and $0.3 million increase in marked-to-market gains related to forward currency contracts

2,378

 

SG&A reductions from the sale of the soy and corn business and favorable foreign exchange impact on euro-denominated SG&A expenses, offset by higher employee-related compensation costs within our international organic ingredients operations

89

Operating income for the three quarters ended September 28, 2019

$9,611

 
Consumer Products                        
For the three quarters ended   September 28, 2019     September 29, 2018     Change     % Change  
                         
Revenues $ 541,317   $ 520,561   $ 20,756     4.0%  
Gross profit   47,123     59,582     (12,459 )   -20.9%  
Gross profit %   8.7%     11.4%           -2.7%  
                         
Operating income (loss) % $ (2,698 ) $ 11,397   $ (14,095 )   -123.7%  
Operating income (loss) %   -0.5%     2.2%           -2.7%  

Consumer Products contributed $541.3 million in revenues for the three quarters ended September 28, 2019, compared to $520.6 million for the three quarters ended September 29, 2018, an increase of $20.8 million, or 4.0%.  Excluding the impact on revenues of a profit-neutral change to a co-manufacturing agreement with a customer (a decrease in revenues of $7.4 million), sales of flexible resealable pouch and nutrition bar products (a decrease in revenues of $3.1 million), and changes in raw fruit commodity-related pricing (an increase in revenues of $0.7 million), Consumer Products revenues increased approximately 5.9%.  The table below explains the increase in reported revenues:

SUNOPTA INC 52 September 28, 2019 10-Q

Consumer Products Revenue Changes

 

Revenues for the three quarters ended September 29, 2018

$520,561

 

Higher sales volumes of plant-based beverages, everyday broth offerings and plant-based beverage ingredients, together with comparable year-over-year sales of fruit snack products, offset by lower volumes of premium juice products due to the temporary loss of distribution in certain regions in the first quarter of 2019

36,318

 

Lower revenues due the change to a co-manufacturing agreement with a customer

(7,371)

 

Reduced volumes of fruit ingredients and frozen fruit, slightly offset by increased pricing for frozen fruit

(5,079)

 

Impact of the exit from flexible resealable pouch and nutrition bars product lines

(3,112)

Revenues for the three quarters ended September 28, 2019

$541,317

Gross profit in Consumer Products decreased by $12.5 million to $47.1 million for the three quarters ended September 28, 2019, compared to $59.6 million for the three quarters ended September 29, 2018, and the gross profit percentage decreased by 2.7% to 8.7%.  The decrease in the gross profit percentage primarily reflected the impact of higher commodity pricing for frozen fruit due to the shortage of strawberries, together with unfavorable production variances with our frozen fruit operations due to lower plant utilization and rework of bulk inventories to meet customer demand, together with lower volumes and plant utilization for fruit ingredients.  The weather-related impact to gross profit from frozen fruit was estimated to be $13.3 million in the first three quarters of 2019, or approximately a negative 2.5% impact on the gross profit percentage.  These factors were partially offset by strong volumes and productivity-driven cost savings within the Healthy Beverage platform.  The table below explains the decrease in gross profit:

Consumer Products Gross Profit Changes

 

Gross profit for the three quarters ended September 29, 2018

$59,582

 

Impact of the strawberry shortage due to higher commodity pricing and costs associated with reduced plant utilization and rework of bulk inventories ($13.3 million), and lower volumes and plant utilization for fruit ingredients, together with the impact of a claim recovery from a supplier in the first half of 2018 for $1.2 million

(19,895)

 

Impact of the exit from flexible resealable pouch and nutrition bars product lines

(157)

 

Higher sales volumes, plant utilization and productivity improvements within our plant-based beverage, broth and ingredient extraction operations, offset by a $0.9 million expense related to an isolated raw material spoilage event in our plant-based beverage operations in the second quarter of 2019, and increased costs for premium juice products associated with new contract manufacturing agreements

7,593

Gross profit for the three quarters ended September 28, 2019

$47,123

Operating income in Consumer Products decreased by $14.1 million to an operating loss of $2.7 million for the three quarters ended September 28, 2019, compared to operating income of $11.4 million for the three quarters ended September 29, 2018. The table below explains the decrease in operating income:

SUNOPTA INC 53 September 28, 2019 10-Q

Consumer Products Operating Income Changes

 

Operating income for the three quarters ended September 29, 2018

$11,397

 

Decrease in gross profit, as explained above

(12,459)

 

Increase in corporate cost allocations due to the centralization of transactional and other support functions for the Healthy Fruit platform (offset by the headcount reductions below) and the realignment of Corporate Services resources following the sale of the soy and corn business

(6,150)

 

Headcount reductions within the Healthy Fruit platform due to the centralization of transactional and other support functions, as well as other SG&A expense reductions

4,514

Operating loss for the three quarters ended September 28, 2019

$(2,698)

 
Corporate Services                        
For the three quarters ended   September 28, 2019     September 29, 2018     Change     % Change  
                         
Operating loss $ (12,657 ) $ (11,942 ) $ (715 )   -6.0%  

Operating loss at Corporate Services increased by $0.7 million to $12.7 million for the three quarters ended September 28, 2019, compared to a loss of $11.9 million for the three quarters ended September 29, 2018. The table below explains the increase in operating loss:

Corporate Services Operating Loss Changes

 

Operating loss for the three quarters ended September 29, 2018

$(11,942)

 

Increased stock-based compensation costs related to the initiation of an equity-based annual bonus plan for most employees in 2019

(1,871)

 

Incremental expense associated with headcount additions during fiscal 2018, higher employee-related variable compensation, and salary increases, offset by lower employee-related benefit costs and professional fees, and reductions in travel and other discretionary spending, and favorable foreign exchange impact on Canadian dollar-denominated SG&A expenses

(1,380)

 

Increase in corporate cost allocations to SunOpta operating segments

2,536

Operating loss for the three quarters ended September 28, 2019

$(12,657)

Corporate cost allocations mainly consist of salaries of corporate personnel who directly support the operating segments, as well as costs related to the enterprise resource management system. These expenses are allocated to the operating segments based on (1) specific identification of allocable costs that represent a service provided to each segment and (2) a proportionate distribution of costs based on a weighting of factors such as revenue contribution and the number of people employed within each segment.

Liquidity and Capital Resources

We have the following sources from which we can fund our operating cash requirements:

  • Existing cash and cash equivalents;
  • Available operating lines of credit;
  • Cash flows generated from operating activities, including working capital efficiency efforts;
SUNOPTA INC 54 September 28, 2019 10-Q

  • Cash flows generated from the exercise, if any, of stock options during the year;
  • Potential additional long-term financing, including the offer and sale of debt and/or equity securities; and
  • Potential sales of businesses or assets.

On February 11, 2016, we entered a five-year credit agreement for a senior secured asset-based revolving credit facility in the maximum aggregate principal amount of $350 million, subject to borrowing base capacity (the "Global Credit Facility").  The Global Credit Facility supports the working capital and general corporate needs of our global operations, in addition to funding strategic initiatives.  Subject to customary borrowing conditions and the agreement of any such lenders to provide such increased commitments, we may request to increase the total lending commitments under this facility to a maximum aggregate principal amount not to exceed $450 million.  The applicable margin in the Global Credit Facility ranges from 1.25% to 1.75% for loans bearing interest based on LIBOR and from 0.25% to 0.75% for loans bearing interest based on the prime rate and, in each case, is set quarterly based on average borrowing availability for the preceding fiscal quarter. 

On September 19, 2017, the Global Credit Facility was amended to add an additional $15 million U.S. asset-based credit subfacility (the "U.S. Subfacility").  On October 22, 2018, the Global Credit Facility was further amended to increase the commitment under the U.S. Subfacility by $5 million.  The entire $20 million available for borrowing under the U.S. Subfacility was fully drawn as of October 22, 2018.  Commencing on March 31, 2019, quarterly amortization payments on the aggregate principal amount of the U.S. Subfacility are equal to $3.33 million, and these payments may be funded through borrowings under the revolving facilities of the Global Credit Facility.  Borrowings repaid under the U.S. Subfacility may not be borrowed again.  As at September 28, 2019, $13.3 million remained drawn on the U.S. Subfacility.  The applicable margin for the U.S. Subfacility is set quarterly based on average borrowing availability for the preceding fiscal quarter ranges from 2.00% to 2.50% with respect to base rate and prime rate borrowings and from 3.00% to 3.50% for eurocurrency rate and bankers' acceptance rate borrowings. 

As at September 28, 2019, we had outstanding borrowings of $268.2 million (December 29, 2018 - $276.8 million) and available borrowing capacity of approximately $48 million (December 29, 2018 - $55 million) under the Global Credit Facility.  For more information on the Global Credit Facility, see note 9(1) to the unaudited consolidated financial statements included in this report.

On October 20, 2016, our subsidiary, SunOpta Foods Inc. ("SunOpta Foods"), issued $231.0 million of 9.5% Senior Secured Second Lien Notes due October 9, 2022 (the "Notes").  As at September 28, 2019, the outstanding principal amount of the Notes was $223.5 million, reflecting the redemption of $7.5 million principal amount by SunOpta Foods in October 2017.  For more information on the Notes, see note 9(3) to the unaudited consolidated financial statements included in this report.

On October 7, 2016, SunOpta Foods issued 85,000 shares of Series A Preferred Stock (the "Preferred Stock") for $85.0 million.  The Preferred Stock has a stated value and initial liquidation preference of $1,000 per share.  Cumulative preferred dividends accrue daily on the Preferred Stock at an annualized rate of 8.0% of the liquidation preference prior to October 5, 2025, which presently equates to quarterly dividend payments of $1.7 million, and 12.5% of the liquidation preference thereafter (subject to an increase of 1.0% per quarter, up to a maximum rate of 5.0% per quarter on the occurrence of certain events of non-compliance).  Prior to October 5, 2025, SunOpta Foods may pay dividends in cash or elect, in lieu of paying cash, to add the amount that would have been paid to the liquidation preference.  After October 4, 2025, the failure to pay dividends in cash will be an event of non-compliance.  For more information on the Preferred Stock, see note 10 to the unaudited consolidated financial statements included in this report.

In order to finance significant acquisitions, if any, that may arise in the future, we may need additional sources of cash that we could attempt to obtain through a combination of additional bank or subordinated financing, a private or public offering of debt or equity securities, or the issuance of common stock as consideration in an acquisition.  There can be no assurance that these types of financing would be available at all or, if so, on terms that are acceptable to us.

In the event that we require additional liquidity due to market conditions, unexpected actions by our lenders, changes to our growth strategy, or other factors, our ability to obtain any additional financing on favorable terms, if at all, could be limited.  In order to reduce our indebtedness and improve our position to obtain additional financing, we may explore the sale of selected businesses or assets from time to time.

SUNOPTA INC 55 September 28, 2019 10-Q

Cash Flows

Third Quarter of 2019 Compared to Third Quarter of 2018

Net cash and cash equivalents decreased $0.3 million in the third quarter of 2019 to $2.2 million as at September 28, 2019, compared with $2.5 million at June 29, 2019. 

Cash provided by operating activities was $4.3 million in the third quarter of 2019, compared with $10.5 million in the third quarter of 2018, a decrease in cash provided of $6.2 million, which reflected lower quarter-over-quarter operating results, mainly due to the reduction in frozen fruit profitability.   

Cash used in investing activities was $7.6 million in the third quarter of 2019, compared with $6.0 million in the third quarter of 2018, an increase in cash used of $1.6 million, which reflected proceeds of $1.7 million received in the third quarter of 2018 related to the sale of businesses and assets.  Capital expenditures in the third quarter of 2019 of $7.6 million included the expansion of our plant-based beverage capacity, the addition of new automation at our frozen fruit and cocoa processing facilities, and completion of our new organic avocado oil facility. 

Cash provided by financing activities was $3.0 million in the third quarter of 2019, compared with cash used of $4.7 million in the third quarter of 2018, an increase in cash provided of $7.7 million, which reflected borrowings of $4.6 million under our line of credit facilities in the third quarter of 2019, compared with repayments of $2.7 million in the third quarter of 2018, which reflected lower quarter-over-quarter operating results.

First Three Quarters of 2019 Compared to First Three Quarters of 2018

Net cash and cash equivalents decreased $1.1 million in the first three quarters of 2019 to $2.2 million as at September 28, 2019, compared with $3.3 million at December 29, 2018. 

Cash used in operating activities was $26.4 million in the first three quarters of 2019, compared with $16.2 million in the first three quarters of 2018, an increase in cash used of $10.2 million, which reflected lower year-over-year operating results, mainly due to the reduction in frozen fruit profitability and sale of the soy and corn business, offset by lower cash used to fund working capital, including reduced inventory purchases due to the strawberry shortfall.     

Excluding net proceeds from the sale of the soy and corn business of $64.7 million, cash used in investing activities was $28.2 million in the first three quarters of 2019, compared with $22.1 million in the first three quarters of 2018, an increase in cash used of $6.1 million, which reflected cash paid of $3.3 million to acquire Sanmark in first three quarters of 2019, and proceeds received of $2.7 million from the sale of businesses and assets in the first three quarters of 2018.  Capital expenditures were $24.9 million in the first three quarters of 2019, mainly reflecting spending on the projects identified above for the third quarter. 

Cash used in financing activities was $11.0 million in the first three quarters of 2019, compared with cash provided of $37.0 million in the first three quarters of 2018, an increase in cash used of $48.0 million that reflected the initial application of the net proceeds from the sale of the soy and corn business to repay borrowings under our line of credit facilities, together with reduced inventory purchases in the first three quarters of 2019, offset by lower year-over-year operating results.

Off-Balance Sheet Arrangements

There are currently no off-balance sheet arrangements that have, or are reasonably likely to have, a current or future material effect on our financial condition.

Contractual Obligations

There have been no material changes outside the normal course of business in our contractual obligations since December 29, 2018.

SUNOPTA INC 56 September 28, 2019 10-Q

Critical Accounting Estimates

The preparation of financial statements in conformity with U.S. GAAP requires management to make certain estimates and assumptions that affect the reported amounts of assets and liabilities, related revenues and expenses, and disclosure of gain and loss contingencies at the date of the financial statements.  The estimates and assumptions made require us to exercise our judgment and are based on historical experience and various other factors that we believe to be reasonable under the circumstances.  We continually evaluate the information that forms the basis of our estimates and assumptions as our business and the business environment generally changes.  Except as described below, there have been no material changes to the critical accounting estimates disclosed under the heading "Critical Accounting Estimates" in Item 7, "Management's Discussion and Analysis of Financial Condition and Results of Operations," of the Form 10-K. 

Leases

As described in note 1 to the unaudited financial statements included in this report, we adopted ASC Topic 842, "Leases", on a modified retrospective basis beginning the first quarter of 2019.  Adoption of this standard had a significant impact on our consolidated balance sheet as at September 28, 2019 due to the recognition of operating lease right-of-use assets and lease liabilities; however, the standard did not have any impact on our consolidated results of operations or cash flows for the quarter and three quarters ended September 28, 2019, or on our accounting for finance leases.  Right-of-use assets represent our right to use an underlying asset for the lease term and lease liabilities represent our obligation to make lease payments arising from the lease.  Lease assets and liabilities are recognized and measured based on the present value of future lease payments over the lease term.  In measuring lease assets and liabilities, critical estimates and assumptions include the amount and timing of the future lease payments based on the expected lease term, and the discount rate to apply to those future lease payments.  In determining the expected lease term, we consider the initial noncancelable period of the lease, together with periods covered by renewal options that we are reasonably certain to exercise.  Typically, most of our real estate leases and certain of our equipment leases include options to extend the leases, with exercise of these options being at our sole discretion.  The evaluation of whether the exercise of a renewal option is reasonably certain is a matter of judgment based on a number of factors, including the length of the initial lease period, the nature of the underlying asset and importance of the asset to our operations, the addition of significant leasehold improvements, and the availability of alternative replacement assets, as well as consideration of business, market and economic factors that may impact our assessment of the useful life of the underlying asset.  Generally, we use the initial noncancelable lease term when determining the lease asset and liability.  If there are significant events or changes in circumstances that cause us to reassess whether we are reasonably certain or not to exercise an option to extend a lease, we will remeasure the lease asset and liability using revised estimates of the discount rate and remaining lease term as at the reassessment date.  The discount rate used to determine the present value of the future lease payments is the implicit rate in the lease if readily determinable.  When that rate is not readily determinable, we use our incremental borrowing rate, which is the estimated rate of interest that we would have to pay to borrow on a collateralized basis over a similar term an amount equal to the lease payments in a similar economic environment.  We determine our incremental borrowing rate based on the location of each leased asset, using relevant interest rate yield curves and credit spreads derived from available market data and our corporate credit rating.   

See note 8 to the unaudited consolidated financial statements for disclosures related to leases.

Item 3.  Quantitative and Qualitative Disclosures about Market Risk

For quantitative and qualitative disclosures about market risk, see Part II, Item 7A, "Quantitative and Qualitative Disclosures about Market Risk," of the Form 10-K.  There have been no material changes to our exposures to market risks since December 29, 2018.

Item 4.  Controls and Procedures

Evaluation of Disclosure Controls and Procedures

Our management has established disclosure controls and procedures designed to ensure that information required to be disclosed by the Company in the reports that it files or submits under the Securities Exchange Act of 1934, as amended (the "Exchange Act") is recorded, processed, summarized and reported within time periods specified in the Securities and Exchange Commission's rules and forms. Such disclosure controls and procedures include, without limitation, controls and procedures designed to ensure that information required to be disclosed by the Company in the reports that it files or submits under the Exchange Act is accumulated and communicated to its management to allow timely decisions regarding required disclosure.

SUNOPTA INC 57 September 28, 2019 10-Q

Under the supervision and with the participation of our management, including our Chief Executive Officer ("CEO") and Chief Financial Officer ("CFO"), we conducted an evaluation of our disclosure controls and procedures (as such term is defined under Rule 13a-15(e) promulgated under the Exchange Act) as of the end of the period covered by this quarterly report. Based on this evaluation, our CEO and our CFO concluded that our disclosure controls and procedures were effective as of September 28, 2019.

Changes in Internal Control Over Financial Reporting

Our management, with the participation of our CEO and CFO, has evaluated whether any change in our internal control over financial reporting (as such term is defined under Rule 13a-15(f) promulgated under the Exchange Act) occurred during the quarter ended September 28, 2019. Based on that evaluation, management concluded that there were no changes in our internal control over financial reporting during the quarter ended September 28, 2019 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.

SUNOPTA INC 58 September 28, 2019 10-Q

PART II - OTHER INFORMATION

Item 1.  Legal Proceedings

For a discussion of legal proceedings, see note 15 to the unaudited consolidated financial statements included under Part I, Item 1 of this report.

Item 1A.  Risk Factors

Certain risks associated with our operations are discussed in Item 1A "Risk Factors" of our Annual Report on Form 10-K for the year ended December 29, 2018.  There have been no material changes to the previously-reported risk factors as of the date of this quarterly report.  Our previously reported risk factors should be carefully reviewed in connection with an evaluation of our Company.

Item 5. Other Information

 

Departure of Officer

 

As previously reported, SunOpta Inc. (the “Company”) announced the appointment of Scott Huckins as Chief Financial Officer (“CFO”) of the Company. Robert McKeracher, who had been serving as the Company’s CFO, ended his service as an officer of the Company on September 3, but continues to be employed by the Company in an advisory capacity through December 31, 2019 (the “Departure Date”) to ensure a seamless transition of his prior duties and responsibilities to Mr. Huckins. In connection with Mr. McKeracher’s pending departure, the Compensation Committee of the Board of Directors approved a Letter Agreement and Final Release (the “Separation Agreement”) with Mr. McKeracher on November 4, 2019. Pursuant to the Separation Agreement, Mr. McKeracher will be entitled to receive the following:

 

  • Any base salary earned through the Departure Date and any accrued and unused paid time off;
     
  • Any resulting payout of the 2019 bonus based on the Company’s year-end financial results [as stated in the 2019 Short Term Incentive Plan]. The 2019 bonus payment, if any, will be paid to Mr. McKeracher in accordance with the normally scheduled payout date for all eligible Company employees under the bonus plan;
     
  • The 19,207 Restricted Stock Units issued to Mr. McKeracher on April 5, 2018 (“2018 RSUs”) will immediately vest after the Departure Date, as further described in this paragraph. Within 2 business days of the Departure Date, the Company will calculate any difference in the market value of the 2018 RSUs as of the grant date and the market value of the 2018 RSUs as of the Departure Date; if the market value of the 2018 RSUs as of the grant date is greater than the market value as of the Departure Date, then the difference will be satisfied, at the Company’s option, through either the issuance to Mr. McKeracher of additional RSUs or a cash payment (less applicable deductions and withholdings) within two weeks of the Departure Date. Additionally, the 50% cash portion of his retention bonus in the amount of $140,100 (Canadian dollars) (less applicable deductions and withholdings) will be paid to him on the first regular payroll date following the Departure Date.
     
  • Severance pay in the total gross amount of $792,056.27 (Canadian dollars) to be paid in a lump sum on the next payroll following the Departure Date;
     
  • Any unvested long-term incentive awards granted to Mr. McKeracher will continue to vest through May 24, 2020, subject to and in accordance with the terms of the applicable award agreements. Any vested options can be exercised until the earlier of (i) the expiry date of the option or (ii) June 24, 2020;
     
  • Continued benefits for a period of eight weeks following the Departure Date; and
     
  • Reimbursement for any properly incurred but unreimbursed business expenses through the Departure Date.

Any equity awards that do not meet the performance requirements will be forfeited and cancelled and Mr. McKeracher will not be entitled to any payment in lieu of such forfeited and cancelled awards. The Company will apply standard tax and other applicable withholdings to payments made to Mr. McKeracher.

In consideration for the payment and benefits provided under the Separation Agreement, Mr. McKeracher has agreed to:

  • Be bound by certain non-solicitation, non-disparagement and confidentiality provisions set forth in the Separation Agreement; and
  • Enter into a Release Agreement with the Company, pursuant to which Mr. McKeracher will release and waive any claims, charges, damages, and causes of action against the Company and certain third parties arising out of or related to Mr. McKeracher’s employment or engagement with the Company.

 

Item 6.  Exhibits

The following exhibits are included as part of this report.

10.1† Letter Agreement and Final Release, effective March 5, 2019, between SunOpta Inc. and David Colo (incorporated by reference to Exhibit 10.1 to the Company's Current Report on Form 8-K filed on March 11, 2019).
10.2† Separation Agreement and Full and Final Release, dated March 15, 2019, by and between SunOpta Inc. and John Ruelle (incorporated by reference to Exhibit 10.2 to the Company's Quarterly Report on Form 10-Q filed on May 9, 2019).
10.3† Employment Agreement, effective March 29, 2019, between SunOpta Inc. and Joseph D. Ennen (incorporated by reference to Exhibit 10.1 to the Company's Current Report on Form 8-K filed on April 2, 2019).
10.4† Restricted Stock Award Agreement, dated effective April 1, 2019, between SunOpta Inc. and Joseph D. Ennen (incorporated by reference to Exhibit 10.2 to the Company's Current Report on Form 8-K filed on April 2, 2019).
10.5† Stock Option Award Agreement, dated effective April 1, 2019, between SunOpta Inc. and Joseph D. Ennen (incorporated by reference to Exhibit 10.3 to the Company's Current Report on Form 8-K filed on April 2, 2019).
10.6† Performance Share Unit Award Agreement, dated effective April 1, 2019, between SunOpta Inc. and Joseph D. Ennen (incorporated by reference to Exhibit 10.4 to the Company's Current Report on Form 8-K filed on April 2, 2019).
10.7† Amended 2013 Stock Incentive Plan (incorporated by reference to Exhibit A to the Company's Definitive Proxy Statement on Schedule 14A filed on April 19, 2019).
10.8† Employment Agreement, dated August 30, 2019, between SunOpta Inc. and Scott E. Huckins (incorporated by reference to Exhibit 10.1 to the Company's Current Report on Form 8-K filed on September 5, 2019).
10.9† Restricted Stock Award Agreement, dated effective September 3, 2019, between SunOpta Inc. and Scott Huckins (incorporated by reference to Exhibit 10.2 to the Company's Current Report on Form 8-K filed on September 5, 2019).
10.10† Stock Option Award Agreement, dated effective September 3, 2019, between SunOpta Inc. and Scott Huckins (incorporated by reference to Exhibit 10.3 to the Company's Current Report on Form 8-K filed on September 5, 2019).
 
SUNOPTA INC 59 September 28, 2019 10-Q

10.11†

Performance Share Unit Award Agreement, dated effective September 3, 2019, between SunOpta Inc. and Scott Huckins (incorporated by reference to Exhibit 10.4 to the Company's Current Report on Form 8-K filed on September 5, 2019).

10.12†*

Separation Agreement and Full and Final Release, dated September 20, 2019, by and between SunOpta Inc. and Robert Grant.

10.13†*

Separation Agreement and Full and Final Release, dated September 30, 2019, by and between SunOpta Inc. and Jeffrey Gough.

10.14†*

Separation Agreement and Full and Final Release, dated September 30, 2019, by and between SunOpta Inc. and James Gratzek.

10.15†* Letter Agreement and Final Release, effective November 5, 2019, between SunOpta Inc. and Robert McKeracher.

31.1*

Certification by Joseph D. Ennen, Chief Executive Officer, pursuant to Rule 13a - 14(a) under the Securities Exchange Act of 1934, as amended.

31.2*

Certification by Scott Huckins, Chief Financial Officer, pursuant to Rule 13a - 14(a) under the Securities Exchange Act of 1934, as amended. 

32*

Certifications by Joseph D. Ennen, Chief Executive Officer, and Scott Huckins, Chief Financial Officer, pursuant to 18 U.S.C. Section 1350.

101.INS*

XBRL Instance Document

101.SCH*

XBRL Taxonomy Extension Schema Document

101.CAL*

XBRL Taxonomy Extension Calculation Linkbase Document

101.DEF*

XBRL Taxonomy Extension Definition Linkbase Document

101.LAB*

XBRL Taxonomy Extension Label Linkbase Document

101.PRE*

XBRL Taxonomy Extension Presentation Linkbase Document

104 Cover Page Interactive Data File (formatted as Inline XBRL and contained in Exhibit 101)

†  Indicates management contract or compensatory plan or arrangement.

* Filed herewith.

SUNOPTA INC 60 September 28, 2019 10-Q

SIGNATURES

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.

 

SUNOPTA INC.

 

 

Date: November 6, 2019

/s/ Scott Huckins

 

Scott Huckins

 

Chief Financial Officer

(Authorized Signatory and Principal Financial Officer)

 
SUNOPTA INC 61 September 28, 2019 10-Q

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