Table of Contents

 

 

 

United States

Securities and Exchange Commission

Washington, D.C. 20549

 

FORM 6-K

 

Report of Foreign Private Issuer

Pursuant to Rule 13a-16 or 15d-16

of the

Securities Exchange Act of 1934

 

For the month of

 

October 2014

 

Vale S.A.

 

Avenida Graça Aranha, No. 26
20030-900 Rio de Janeiro, RJ, Brazil

(Address of principal executive office)

 

(Indicate by check mark whether the registrant files or will file annual reports under cover of Form 20-F or Form 40-F.)

 

(Check One) Form 20-F x Form 40-F o

 

(Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(1))

 

(Check One) Yes o No   x

 

(Indicate by check mark if the registrant is submitting the Form 6-K in paper as permitted by Regulation S-T Rule 101(b)(7))

 

(Check One) Yes o No   x

 

(Indicate by check mark whether the registrant by furnishing the information contained in this Form is also thereby furnishing information to the Commission pursuant to Rule 12g3-2(b) under the Securities Exchange Act of 1934.)

 

(Check One) Yes o No   x

 

(If “Yes” is marked, indicate below the file number assigned to the registrant in connection with Rule 12g3-2(b). 82-   .)

 

 

 



Table of Contents

 

Table of Contents:

 

Press Release

3

Signature Page

19

 

2



Table of Contents

 

GRAPHIC

3Q14ProductionReport

 

GRAPHIC

 

Production Highlights

 

Rio de Janeiro, October 23, 2014 — Vale S.A. (Vale) reached 85.7 Mt of iron ore production, ex-Samarco´s attributable production, the highest output in Vale’s history, with gains in all production Systems when compared to 2Q14. The good operational performance was supported by the ramp-ups of Plant 2 in Carajás and of Conceição Itabiritos in the Southeastern System.

 

In the first nine months of the year, Vale produced 236.2 Mt, which is also a new production record, against 232.2 Mt in 9M08. Over the last twelve-month period ended on September 30, 2014 our iron ore output — ex-Samarco’s attributable production — reached 317.5 Mt.

 

Carajás production reached its all time high at  32.2 Mt,  9.8% and 7.9% higher than in 2Q14 and 3Q13, respectively.

 

Excluding Samarco’s attributable production of 3.3 Mt, Vale’s pellet production reached 11.4 Mt in 3Q14, 15.0% higher than in the 2Q14 and 17.6% above the same period of last year, reflecting the ramp-ups of the Tubarão VIII and Oman pellet plants.

 

Tubarão VIII and Oman output reached 1.0 Mt and 2.3 Mt, respectively, in 3Q14.

 

Production of nickel was 72,100 t in 3Q14, 16.9% higher than in 2Q14, the best performance for a third quarter since 3Q08 despite planned maintenance at Thompson in 3Q14.

 

VNC is continuing its ramp-up, operating with 2 HPALs as of the beginning of September.

 

In 3Q14, copper output was 104,800 t, 29.3%  and 10.8% higher than  in 2Q14 and in 3Q13, respectively, reaching a historical production record.

 

Salobo copper production  totaled 25,900 t in 3Q14, a new record for that operation driven by the ramp up of Salobo II.

 

Total coal output in 3Q14 reached 2.3 Mt, 5.9% higher than in 2Q14, mostly due to the stronger performance of Carborough Downs (CD), Moatize and Isaac Plains.

 

In 3Q14, Moatize produced 1.296 Mt of which 0.828 Mt of met coal and 0.468 Mt of thermal coal. Met and thermal coal output increased by 16.1% and 2.4%, respectively, when compared to 2Q14. As we have anticipated  the coal mix improved during the 3Q14 with the opening of new mine faces.

 

Total production of phosphate rock reached 2.2 Mt, a record output for a third quarter, representing a production increase of 1.7% and 2.6% when compared to 2Q14 and 3Q13, respectively.

 

Production Summary

 

000’ metric tons

 

3Q14

 

2Q14

 

3Q13

 

% Change
3Q14/2Q14

 

% Change
3Q14/3Q13

 

9M14

 

9M13

 

% Change
9M14/9M13

 

Iron ore (1)

 

85,731

 

79,448

 

83,118

 

7.9

%

3.1

%

236,242

 

218,544

 

8.1

%

Pellets(1)

 

11,444

 

9,951

 

9,731

 

15.0

%

17.6

%

31,323

 

28,586

 

9.6

%

Nickel

 

72.1

 

61.7

 

62.0

 

17.0

%

16.4

%

201

 

192

 

4.7

%

Copper(2)

 

104.8

 

81.0

 

94.6

 

29.3

%

10.8

%

274.3

 

275.5

 

-0.4

%

Coal

 

2,340

 

2,209

 

2,377

 

5.9

%

-1.5

%

6,335

 

6,505

 

-2.6

%

Manganese

 

654

 

505

 

621

 

29.4

%

5.3

%

1,629

 

1,739

 

-6.3

%

Potash

 

140

 

96

 

132

 

45.0

%

5.5

%

345

 

366

 

-5.6

%

Phosphate rock

 

2,158

 

2,122

 

2,104

 

1.7

%

2.6

%

6,212

 

5,992

 

3.7

%

 


(1)Excluding Samarco’s attributable production.

(2) Including Lubambe’s attributable production.

 

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Table of Contents

 

3Q14ProductionReport

 

GRAPHIC

 

Iron ore

 

000’ metric tons

 

3Q14

 

2Q14

 

3Q13

 

9M14

 

9M13

 

% Change
3Q14/2Q14

 

% Change
3Q14/3Q13

 

% Change
9M14/9M13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Northern System

 

32,153

 

29,281

 

29,793

 

84,799

 

73,301

 

9.8

%

7.9

%

15.7

%

Carajás

 

32,153

 

29,281

 

29,793

 

84,799

 

73,301

 

9.8

%

7.9

%

15.7

%

Southeastern System

 

28,714

 

26,475

 

29,743

 

81,010

 

81,248

 

8.5

%

-3.5

%

-0.3

%

Itabira

 

9,579

 

8,455

 

10,139

 

25,861

 

24,854

 

13.3

%

-5.5

%

4.1

%

Minas Centrais

 

8,975

 

8,415

 

9,542

 

25,824

 

28,622

 

6.7

%

-5.9

%

-9.8

%

Mariana

 

10,159

 

9,605

 

10,062

 

29,325

 

27,772

 

5.8

%

1.0

%

5.6

%

Southern System

 

23,236

 

22,311

 

21,713

 

66,139

 

59,221

 

4.1

%

7.0

%

11.7

%

Paraopeba

 

7,454

 

7,685

 

7,222

 

22,056

 

19,165

 

-3.0

%

3.2

%

15.1

%

Vargem Grande

 

6,755

 

6,644

 

6,061

 

18,873

 

16,910

 

1.7

%

11.4

%

11.6

%

Minas Itabirito

 

9,027

 

7,981

 

8,430

 

25,210

 

23,146

 

13.1

%

7.1

%

8.9

%

Midwestern System

 

1,629

 

1,381

 

1,869

 

4,294

 

4,774

 

17.9

%

-12.9

%

-10.0

%

Corumbá

 

1,081

 

912

 

1,306

 

2,767

 

3,288

 

18.6

%

-17.2

%

-15.8

%

Urucum

 

548

 

469

 

563

 

1,527

 

1,486

 

16.7

%

-2.7

%

2.8

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOTAL IRON ORE

 

85,731

 

79,448

 

83,118

 

236,242

 

218,544

 

7.9

%

3.1

%

8.1

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Samarco(1)

 

3,761

 

3,148

 

2,772

 

9,323

 

8,107

 

19.5

%

35.7

%

15.0

%

 


(1)  Vale’s attributable production capacity of 50%.

 

Production overview

 

Iron ore production in 3Q14 — ex-Samarco´s attributable production — was the highest in Vale’s history, amounting to 85.7 Mt, up 0.7 Mt when compared to the previous record of 85.0 Mt in 3Q11. On the last twelve-month period ended on September 30, 2014 our iron ore output — ex-Samarco´s attributable production — reached 317.5 Mt.

 

Despite the good production figures, shipments reduced by 3.6 Mt mainly as a result of the interdiction of the Carajás Railroad (Estrada de Ferro Carajás, EFC) at the end of September.

 

Including the abovementioned 3.6 Mt not shipped mainly as a result of the interdiction of the EFC, Vale’s iron ore inventories increased by 9.3 Mt along its supply chain.

 

Northern System

 

Production reached 32.2 Mt in 3Q14, a new all-time high level. The increase of 9.8% over 2Q14 reflects the ramp-ups of Plant 2 and Serra Leste which produced 4.3 Mt and 1.0 Mt, respectively.

 

Southeastern System

 

The Southeastern System, which encompasses the Itabira, Minas Centrais and Mariana mining hubs, produced 28.7 Mt in 3Q14, 8.5% higher than in 2Q14, driven by the ramp-up of Conceição Itabiritos (CI). However, output was 3.5% lower than in 3Q13 mainly due to the low production at Gongo Soco which is approaching the end of its mine life.

 

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Production of the Itabira mining hub was 13.3% higher than in 2Q14 due to the ramp-up of CI. Output of CI was 1.8 Mt, 0.4 Mt higher than in 2Q14.

 

Production of the Minas Centrais mining hub was 9.0 Mt in 3Q14, 6.7% higher than in 2Q14 as a result of good operational performance, and 5.9% lower than in 3Q13 due to the rundown of the Gongo Soco mine.

 

Output of the Mariana mining hub reached 10.2 Mt, the best ever quarterly performance, 5.8% higher than in 2Q14, as a result of good operational performance after the exploitation of new mine sections at Fábrica Nova following the grant of a mining license at the  end of May 2013.

 

Southern System

 

The Southern System, composed of the Paraopeba, Vargem Grande and Minas Itabirito mining hubs,  produced 23.2 Mt in 3Q14, a new all-time high level due to the good operational performance.

 

Production at the Paraopeba mining hub was 3.0% lower than in 2Q14 mainly due to corrective maintenance and lower equipment reliability.

 

Production at the Vargem Grande mining hub was 1.7% and 11.4% higher than in 2Q14 and in 3Q13, respectively, due to the good operational performance of the Vargem Grande processing plant.

 

Production at the Minas Itabirito mining hub was 13.1% higher than in 2Q14 — a new quarterly record —  after the recovery from the scheduled maintenance carried out in Fábrica in 2Q14.

 

Midwestern System

 

The Midwestern System, comprising the Urucum and Corumbá mining hubs, produced 1.6 Mt in 3Q14, 17.9% higher than in 2Q14, when it was decided to slow down production to reduce inventory levels. In 2014, production will be slightly lower than in 2013 without any impact on sales.

 

Samarco

 

Output of pellet feed for pellet production in 3Q14 was 3.8 Mt, 0.6 Mt higher than in 2Q14.

 

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GRAPHIC

3Q14ProductionReport

 

GRAPHIC

 

Pellets

 

000’ metric tons

 

3Q14

 

2Q14

 

3Q13

 

9M14

 

9M13

 

% Change
3Q14/2Q14

 

% Change
3Q14/3Q13

 

% Change
9M14/9M13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Southeastern System

 

6,698

 

5,820

 

5,088

 

18,327

 

15,928

 

15.1

%

31.6

%

15.1

%

Tubarão VIII

 

1,039

 

195

 

0

 

1,234

 

0

 

432.7

%

n.m.

 

n.m.

 

Nibrasco

 

2,363

 

2,317

 

1,953

 

7,082

 

6,541

 

2.0

%

21.0

%

8.3

%

Kobrasco

 

1,073

 

1,131

 

921

 

3,374

 

3,170

 

-5.1

%

16.5

%

6.4

%

Hispanobras(1)

 

1,096

 

1,079

 

1,112

 

3,294

 

2,924

 

1.6

%

-1.4

%

12.7

%

Itabrasco

 

1,127

 

1,099

 

1,103

 

3,344

 

3,294

 

2.6

%

2.2

%

1.5

%

Southern System

 

2,426

 

2,076

 

2,392

 

6,780

 

6,682

 

16.9

%

1.4

%

1.5

%

Fabrica

 

882

 

748

 

896

 

2,432

 

2,817

 

17.9

%

-1.6

%

-13.7

%

Vargem Grande

 

1,545

 

1,328

 

1,496

 

4,348

 

3,864

 

16.3

%

3.2

%

12.5

%

Oman

 

2,320

 

2,055

 

2,250

 

6,217

 

5,976

 

12.9

%

3.1

%

4.0

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOTAL PELLETS

 

11,444

 

9,951

 

9,731

 

31,323

 

28,586

 

15.0

%

17.6

%

9.6

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Samarco(2)

 

3,318

 

2,988

 

2,655

 

8,525

 

7,808

 

11.0

%

25.0

%

9.2

%

 


(1) Production attributable to Vale on a pro forma basis. In July 2012, we entered into a leasing contract for the Hispanobras pelletizing operation. As a consequence, their production is being consolidated 100% on a pro forma basis.

(2) Vale’s attributable production of 50%.

 

Production overview

 

Excluding Samarco’s attributable production of 3.3 Mt, Vale’s pellet production reached 11.4 Mt in 3Q14, 15.0% and 17.6% higher than in 2Q14 and in 3Q13 respectively, due to the ramp-ups of the Tubarão VIII and Oman pellet plants.

 

Southeastern System

 

Production volumes at the Tubarão operating plants — Nibrasco, Kobrasco, Hispanobras, Itabrasco and Tubarão VIII — of 6.7 Mt in 3Q14 was 15.1% higher than in 2Q14 and 31.6% higher than in 3Q13, mostly due to the abovementioned ramp-up of Tubarão VIII. The output of Tubarão VIII reached 1.0 Mt, 0.8 Mt higher than in 2Q14.

 

Southern System

 

The Fábrica pellet plant produced 0.9 Mt of pellets, 17.9% higher than in 2Q14 and in line with 3Q13, recovering from a preventive maintenance carried out in 2Q14.

 

The Vargem Grande pellet output was 1.5 Mt, 16.3% higher than in 2Q14 showing a good performance after the scheduled maintenance carried out in 2Q14.

 

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Table of Contents

 

Oman operations

 

The Oman operation run rate exceeded the plant´s nominal capacity of 9 Mt on an annual basis and produced 2.3 Mt of direct reduction pellets in 3Q14, 15.0% higher than in 2Q14.

 

Samarco

 

Attributable production from Samarco’s four pellet plants was 3.3 Mt, 11.0% and 25.0% higher than in 2Q14 and in 3Q13, respectively, due to the ramp-up of pellet plant IV, which reached attributable production of 0.7 Mt in the current quarter.

 

Samarco´s pellet plant IV has a nominal capacity of 8.3 Mtpy.

 

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Table of Contents

 

Manganese ore and ferroalloys

 

000’ metric tons

 

3Q14

 

2Q14

 

3Q13

 

9M14

 

9M13

 

% Change
3Q14/2Q14

 

% Change
3Q14/3Q13

 

% Change
9M14/9M13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MANGANESE ORE

 

654

 

505

 

621

 

1,629

 

1,739

 

29.4

%

5.3

%

-6.3

%

Azul

 

481

 

370

 

508

 

1,183

 

1,360

 

30.2

%

-5.2

%

-13.1

%

Urucum

 

158

 

136

 

82

 

424

 

294

 

16.5

%

92.8

%

44.0

%

Other mines

 

15

 

0

 

31

 

23

 

85

 

n.m.

 

-53.5

%

-73.2

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FERROALLOYS

 

41

 

44

 

52

 

130

 

125

 

-6.5

%

-22.3

%

3.7

%

Brazil

 

41

 

44

 

52

 

130

 

125

 

-6.5

%

-22.3

%

3.7

%

 

Production overview

 

In 3Q14, production of manganese ore reached 654,000 t compared to 505,000 t in 2Q14 and 621,000 t in 3Q13, due to good operational performance across all mine hubs.

 

Manganese ore production

 

Output from the Carajás Azul manganese mine increased by 30.2% when compared to 2Q14 and decreased by 5.2% against 3Q13, reaching 481,000 t in 3Q14. The higher production was due to the use of ore recovered from the tailings dam and the end of the rainy season. However, given the annual mine planning, production decreased when compared to 3Q13.

 

In 3Q14, output from Urucum reached the historical record of 158,000 t, an increase of 16.5% against 2Q14 and 92.8% against 3Q13, as a result of the end of the rainy season and operational improvements carried out in the beneficiation plant in 4Q13, which improved productivity and physical availability of the plant during 2014.

 

A mine expansion, which will allow significant production increases as of next year, is currently ongoing and in 2H14 the infrastructure in the underground mine to access high quality ore bodies will be built.

 

Since 4Q13, we have been processing dumped ore due to the geological conditions in the north section of Morro da Mina. We expect to return production to normal levels during 1H15 by exploring the south section of the mine.

 

Ferroalloys production

 

Production of ferroalloys was 6.5% lower than in 2Q14, due to a decision to shut down furnaces and sell excess energy to the Brazilian national grid.

 

Ferroalloy quarterly production was comprised of 18,900 t of ferrosilicon manganese alloys (FeSiMn), 17,000 t of high-carbon manganese alloys (FeMnHc) and 4,800 t of medium-carbon manganese alloys (FeMnMC).

 

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GRAPHIC

3Q14ProductionReport

 

GRAPHIC

 

Nickel

 

Finished production by source

 

000’ metric tons

 

3Q14

 

2Q14

 

3Q13

 

9M14

 

9M13

 

% Change
3Q14/2Q14

 

% Change
3Q14/3Q13

 

% Change
9M14/9M13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Canada

 

41.7

 

30.8

 

35.2

 

114.1

 

120.2

 

35.6

%

18.7

%

-5.1

%

Sudbury

 

22.5

 

9.1

 

16.4

 

49.3

 

51.4

 

146.5

%

37.4

%

-4.2

%

Thompson

 

5.1

 

6.9

 

4.8

 

19.6

 

18.2

 

-26.4

%

5.9

%

7.9

%

Voisey’s Bay

 

9.1

 

12.1

 

12.4

 

35.6

 

46.1

 

-24.7

%

-26.4

%

-22.7

%

Ore from third parties(1)

 

5.0

 

2.7

 

1.6

 

9.6

 

4.6

 

90.0

%

214.1

%

110.1

%

Indonesia(2)

 

20.8

 

21.2

 

22.1

 

58.4

 

57.8

 

-1.6

%

-6.0

%

1.0

%

New Caledonia

 

3.8

 

4.6

 

4.7

 

12.5

 

14.2

 

-17.1

%

-19.1

%

-12.4

%

Brazil (Onça Puma)

 

5.8

 

5.2

 

0.0

 

16.4

 

0.0

 

11.3

%

n.m.

 

n.m.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOTAL NICKEL

 

72.1

 

61.7

 

62.0

 

201.4

 

192.3

 

16.9

%

16.4

%

4.7

%

 


(1) External feed purchased from third parties and processed into finished nickel in our operations

(2) Total production of 20.8 Kt includes 1.5 Kt of nickel in matte that was in transit by the end of the previous quarter and was processed in other refineries in the current quarter.

 

Production overview

 

Nickel production reached 72,100 t in 3Q14, 16.9% and 16.4% higher than in 2Q14 and in 3Q13, respectively. Production in 3Q14 was the highest for a third quarter since 3Q08 despite the planned maintenance carried out in Thompson in 3Q14.

 

Canadian Operations

 

In 3Q14, Sudbury production reached 22,500 t, 146.5% and 37.4% higher than in 2Q14 and 3Q13, respectively. Having completed the planned maintenance shutdown in some of the mines and in all of the surface facilities in 2Q14, the Sudbury operation returned to normal operations in 3Q14, processing much of the inventory of feed stock pilled in 2Q14.

 

Thompson production in 3Q14 was 5,100 t,26.4% lower than in 2Q14 due to the abovementioned scheduled maintenance carried out in the month of August.

 

Voisey’s Bay nickel in concentrate production amounted to 9,100 t in 3Q14, a decrease of 24.7% and 26.4% in relation to 2Q14 and 3Q13, respectively, due to planned maintenance carried out at the Voisey’s Bay mill for a period of 10 days in July.

 

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Table of Contents

 

Long Harbour commissioning work continues as planned. As part of its commissioning activities, Long Harbour produced its first nickel cathode rounds on July 14. Initially Long Harbour will process primarily nickel in matte from PTVI, processing entirely nickel from Voisey´s Bay concentrate at a later stage.

 

Indonesian Operations

 

In 3Q14, production of nickel in matte from our Indonesian operations at Sorowako totaled 19,300 t, an increase of 0.5% over 2Q14 and a decrease of 2.5% relative to 3Q13.

 

The production of finished nickel based on matte sourced from PTVI was 20,800 t, 1.6%  and 6.0% lower than in 2Q14 and in 3Q13, respectively.

 

New Caledonia Operations

 

VNC production of NiO and NHC was 4,300 t in 3Q14, an increase of 31.5% when compared to 2Q14, but a decrease of 24.4% relative to 3Q13.

 

Following the leak of acidic solution that occurred on May 7, operations resumed with a single HPAL line in the last week of June. In the 3Q14 VNC continued its ramp-up, operating with 2 HPALs as of September. The target for the 4Q14 is to stabilize the operation with two HPALs running consistently and improving the safe operation of the plant.

 

Production of finished products (NHC, NiO and Utility Nickel) from VNC totaled 3,800 t in 3Q14.

 

Brazilian Operation (Onça Puma)

 

Onça Puma reached 93% of its nominal capacity, producing 5,800 t of nickel contained in ferronickel in 3Q14, 11.3% higher than in 2Q14. A shutdown of approximately ten days is being carried out in the 4Q14 to permanently repair the refractory in the rotary kiln furnace.

 

10



Table of Contents

 

 

3Q14ProductionReport

 

GRAPHIC

 

Copper

 

Finished production by source

 

000’ metric tons

 

3Q14

 

2Q14

 

3Q13

 

9M14

 

9M13

 

% Change
3Q14/2Q14

 

% Change
3Q14/3Q13

 

% Change
9M14/9M13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Brazil

 

56.3

 

46.2

 

48.5

 

149.9

 

131.5

 

21.9

%

16.2

%

14.0

%

Sossego

 

30.4

 

26.5

 

30.9

 

83.2

 

87.5

 

14.9

%

-1.4

%

-4.9

%

Salobo

 

25.9

 

19.7

 

17.6

 

66.7

 

44.0

 

31.4

%

46.9

%

51.5

%

Canada

 

45.8

 

32.0

 

41.1

 

116.4

 

127.1

 

43.2

%

11.5

%

-8.4

%

Sudbury

 

30.8

 

19.0

 

26.7

 

74.3

 

79.1

 

62.2

%

15.3

%

-6.1

%

Thompson

 

0.4

 

0.4

 

0.6

 

1.1

 

1.7

 

0.0

%

-27.8

%

-33.5

%

Voisey’s Bay

 

7.4

 

7.2

 

8.6

 

21.5

 

27.2

 

2.5

%

-13.7

%

-21.0

%

Ore from third parties

 

7.2

 

5.4

 

5.3

 

19.5

 

19.0

 

34.1

%

37.1

%

2.3

%

Zambia (Lubambe)

 

2.6

 

2.8

 

2.1

 

0.0

 

10.3

 

-5.8

%

28.2

%

20.2

%

Chile

 

0.0

 

0.0

 

2.9

 

8.0

 

6.6

 

n.m.

 

-100.0

%

-100.0

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOTAL COPPER

 

104.8

 

81.0

 

94.6

 

274.2

 

275.5

 

29.3

%

10.8

%

-0.4

%

 

Production overview

 

In 3Q14, copper output was 104,800 t, 29.3%  and 10.8% higher than  in 2Q14 and in 3Q13, respectively, reaching a historical production record.

 

Brazilian Operations

 

Production of copper in 3Q14 at the Sossego mine totaled 30,400 t in the form of copper in concentrates, 14.9% higher than in 2Q14, but  1.4% lower than in 3Q13. Grades in the mine returned to historic averages and the mill operated at normal rates. Milling was reduced in June due to repairs in the primary crusher and SAG mill.

 

Production of copper in 3Q14 at Salobo totaled 25,900 t, a new record for that operation as a result of the ongoing ramp up of Salobo II.

 

Canadian Operations

 

Sudbury production reached 30,800 t, 62.2% and 15.3% higher than in 2Q14 and in 3Q13, respectively. The Sudbury operation carried out a planned maintenance in 2Q14 and operated fully in 3Q14.

 

Voisey’s Bay produced 7,400 t of copper in copper concentrate, 2.5% higher than in 2Q14 and 13.7% lower than in 3Q13. In July, a 10-days planned

 

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Table of Contents

 

 maintenance was carried out in the Voisey’s Bay mill.

 

African Operation (Lubambe)

 

Lubambe, our Zambian JV, is ramping up and delivering 6,500 t of copper in concentrates on a 100% basis (attributable production of 2,600 t). Lubambe has a nominal capacity of 45,000 t per year.

 

Chile Operation – discontinued operation

 

As previously announced, Vale completed the sale of Tres Valles in Chile on December 9th, 2013.

 

12



Table of Contents

 

 

3Q14ProductionReport

 

GRAPHIC

 

Nickel and copper by-products

 

Finished production by source

 

 

 

3Q14

 

2Q14

 

3Q13

 

9M14

 

9M13

 

% Change
3Q14/2Q14

 

% Change
3Q14/3Q13

 

% Change
9M14/9M13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GOLD (000’ oz troy)

 

84.0

 

70.0

 

76.1

 

228

 

197

 

20.0

%

10.3

%

15.4

%

Sudbury

 

20.5

 

18.1

 

21.7

 

59

 

65

 

13.4

%

-5.3

%

-9.1

%

Sossego

 

21.8

 

17.9

 

22.2

 

58

 

56

 

21.6

%

-2.0

%

2.3

%

Salobo

 

41.7

 

33.9

 

32.2

 

111

 

76

 

22.7

%

29.2

%

45.8

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COBALT (metric tons)

 

884.3

 

735.7

 

950.3

 

2,477

 

2,820

 

20.2

%

-6.9

%

-12.2

%

Sudbury

 

320

 

113

 

176

 

607

 

639

 

182.9

%

81.7

%

-5.1

%

Thompson

 

142

 

84

 

121

 

330

 

208

 

70.0

%

17.7

%

58.2

%

Voisey’s Bay

 

74

 

354

 

231

 

711

 

970

 

-79.0

%

-67.9

%

-26.7

%

VNC

 

294

 

174

 

413

 

755

 

981

 

69.5

%

-28.8

%

-23.1

%

Others

 

53

 

11

 

8

 

75

 

22

 

376.0

%

544.3

%

244.5

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLATINUM (000’ oz troy)

 

53.8

 

27.0

 

35.4

 

130

 

102

 

99.4

%

52.0

%

27.0

%

Sudbury

 

53.8

 

27.0

 

35.4

 

130

 

102

 

99.4

%

52.0

%

27.0

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PALLADIUM (000’ oz troy)

 

110.5

 

66.5

 

86.4

 

286

 

256

 

66.2

%

27.9

%

12.0

%

Sudbury

 

110.5

 

66.5

 

86.4

 

286

 

256

 

66.2

%

27.9

%

12.0

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SILVER (000’ oz troy)

 

274

 

269

 

429

 

976

 

1,401

 

2.0

%

-36.0

%

-30.3

%

Sudbury

 

274

 

269

 

429

 

976

 

1,401

 

2.0

%

-36.0

%

-30.3

%

 

Gold

 

Gold production amounted to 84,000 oz in 3Q14, 20.0% higher than in 2Q14, reaching the best performance ever for a third quarter.

 

Cobalt

 

Output of cobalt reached 884 t in 3Q14, 20.2% higher than in 2Q14, mainly reflecting the recovery from the planned maintenance shutdown in Sudbury, Port Colborne and the interruption of VNC production.

 

Platinum and palladium

 

Platinum output was 53,800 oz and palladium was 110,500 oz, 99.4% and 66.2% higher than in 2Q14, respectively.

 

13



Table of Contents

 

 

3Q14ProductionReport

 

GRAPHIC

 

Coal

 

000’ metric tons

 

3Q14

 

2Q14

 

3Q13

 

9M14

 

9M13

 

% Change
3Q14/2Q14

 

% Change
3Q14/3Q13

 

% Change
9M14/9M13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

METALLURGICAL COAL

 

1,759

 

1,671

 

1,823

 

4,653

 

5,035

 

5.3

%

-3.6

%

-7.6

%

Moatize

 

828

 

714

 

706

 

2,137

 

1,972

 

16.1

%

17.3

%

8.4

%

Carborough Downs

 

620

 

591

 

409

 

1,284

 

1,633

 

4.9

%

51.5

%

-21.4

%

Integra Coal

 

101

 

235

 

561

 

715

 

977

 

-57.0

%

-82.0

%

-26.8

%

Isaac Plains

 

209

 

131

 

147

 

516

 

454

 

59.8

%

42.4

%

13.7

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMAL COAL

 

582

 

539

 

553

 

1,682

 

1,469

 

8.0

%

5.2

%

14.5

%

Moatize

 

468

 

457

 

462

 

1,338

 

1,166

 

2.4

%

1.2

%

14.8

%

Integra Coal

 

28

 

16

 

24

 

92

 

53

 

76.8

%

17.9

%

72.7

%

Isaac Plains

 

86

 

66

 

67

 

252

 

250

 

30.1

%

28.1

%

0.7

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOTAL COAL

 

2,340

 

2,209

 

2,377

 

6,335

 

6,505

 

5.9

%

-1.5

%

-2.6

%

 

Production overview

 

Total coal output in 3Q14 reached 2.3 Mt, 5.9% higher than in 2Q14, mostly due to the stronger performance of Carborough Downs (CD), Moatize and Isaac Plains.

 

Australian operations

 

CD output was 620,000 t in 3Q14, 4.9% and 51.5% higher than in 2Q14 and in 3Q13, respectively, continuing the good performance after the longwall move in 1Q14. Production was supported by improved mining conditions and equipment reliability in 3Q14.

 

In 2Q14, the Integra Coal mine was placed in care and maintenance, which resulted in the suspension of its longwall activity. The open cut production continued throughout 3Q14 in a reduced capacity, until coal production ceased. The last shipment occurred on September 24th 2014.

 

Production from Isaac Plains was 295,000 t in 3Q14, an increase from the 197,000 t registered in 2Q14. In 3Q14, Isaac Plains benefited from consistent equipment reliability and favorable weather conditions. On September 29th, Vale announced that the operation was placed in care and maintenance, and production will ramp-down during 4Q14.

 

Moatize operations

 

In 3Q14, Moatize produced 1.296 Mt, of which 0.828 Mt of met coal and 0.468 Mt of thermal coal. Met and thermal coal output increased by 16.1% and 2.4%, respectively, when compared to 2Q14. As anticipated,  the coal mix improved

 

14



Table of Contents

 

during 3Q14 with the prioritization of the opening of new mine faces.

 

The ramp-up of the first phase of the Moatize coal project is being currently restricted by the existing limitations of the logistics infrastructure — railway and port — which do not allow for total utilization of the mine’s nominal capacity of 11 Mtpy.

 

The start-up of the Nacala logistics corridor, expected by the end of 2H14, will gradually eliminate the above-mentioned logistics bottleneck.

 

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Table of Contents

 

GRAPHIC

3Q14ProductionReport

 

GRAPHIC

 

Potash

 

000’ metric tons

 

3Q14

 

2Q14

 

3Q13

 

9M14

 

9M13

 

% Change
3Q14/2Q14

 

% Change
3Q14/3Q13

 

% Change
9M14/9M13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POTASH

 

140

 

96

 

132

 

345

 

366

 

45.0

%

5.5

%

-5.6

%

Taquari-Vassouras

 

140

 

96

 

132

 

345

 

366

 

45.0

%

5.5

%

-5.6

%

 

Phosphates

 

000’ metric tons

 

3Q14

 

2Q14

 

3Q13

 

9M14

 

9M13

 

% Change
3Q14/2Q14

 

% Change
3Q14/3Q13

 

% Change
9M14/9M13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PHOSPHATE ROCK

 

2,158

 

2,122

 

2,104

 

6,212

 

5,992

 

1.7

%

2.6

%

3.7

%

Brazil

 

1,185

 

1,204

 

1,229

 

3,416

 

3,497

 

-1.6

%

-3.6

%

-2.3

%

Bayóvar

 

973

 

918

 

875

 

2,797

 

2,495

 

6.0

%

11.2

%

12.1

%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAP(1)

 

248

 

263

 

229

 

787

 

823

 

-5.8

%

8.1

%

-4.4

%

TSP(2)

 

226

 

223

 

187

 

656

 

653

 

0.9

%

20.4

%

0.4

%

SSP(3)

 

531

 

506

 

595

 

1,394

 

1,643

 

5.0

%

-10.7

%

-15.1

%

DCP(4)

 

121

 

128

 

85

 

367

 

317

 

-5.4

%

42.1

%

16.1

%

 


(1) Monoammonium phosphate

(2) Triple superphosphate

(3) Single superphosphate

(4) Dicalcium phosphate

 

Potash

 

In 3Q14, potash production totaled 140,000 t, 45.0% and 5.5% higher than in 2Q14 and in 3Q13, respectively, due to: (i) higher physical availability of equipment, (ii) higher grades at the mine and (iii) recovery from a corrective maintenance of the conveyor bells carried out last quarter.

 

Phosphate Rock

 

Total production of phosphate rock reached 2.2 Mt, a record output for a third quarter, representing a production increase of 1.7% and 2.6% when compared to 2Q14 and 3Q13, respectively.

 

In 3Q14, Bayóvar output was 973,000 t, 6.0% and 11.2% higher than in 2Q14 and in 3Q13, respectively, as the project ramped-up to achieve its nominal capacity in 3Q14.

 

16



Table of Contents

 

MAP

 

In 3Q14, the production of MAP (monoammonium phosphate) totaled 248,000 t, 5,8% lower than in 2Q14, as a result of lower production in Uberaba due to the annual maintenance stoppage.

 

The Uberaba industrial complex, located in Minas Gerais, produces sulphuric acid, phosphoric acid, TSP, SSP, DCP and MAP.

 

TSP

 

The output of TSP (Triple superphosphate) was 226,000 t in 3Q14, in line with 2Q14 and 20.4%, higher than in 3Q13, when the operation faced a loss of phosphoric acid, which impacted production in August and September of 2013.

 

SSP

 

Production of SSP (single superphosphate) was 5.0% higher than in 2Q14, reaching 531,000 t in 3Q14, due to the good operational performance, after the maintenance stoppage in Cubatão, Catalão and Araxá in 2Q14.

 

DCP

 

DCP (dicalcium phosphate) production was 121,000 t, in line with 2Q14, and 42.1% higher than in the 3Q13, reflecting a stronger demand for the product.

 

17



Table of Contents

 

Nitrogen

 

000’ metric tons

 

3Q14

 

2Q14

 

3Q13

 

9M14

 

9M13

 

% Change
3Q14/2Q14

 

% Change
3Q14/3Q13

 

% Change
9M14/9M13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AMMONIA

 

48

 

47

 

55

 

143

 

307

 

3.1

%

-12.6

%

-53.4

%

NITRIC ACID

 

121

 

115

 

110

 

349

 

300

 

5.1

%

10.4

%

16.5

%

AMMONIUM NITRATE

 

129

 

117

 

112

 

359

 

296

 

10.8

%

15.5

%

21.4

%

 

Ammonia Production

 

In 3Q14, ammonia production was 48,000 t, in line with the previous quarter. The decrease in production when compared to 3Q13 is explained by the lower gas availability and corrective maintenance stoppage in 3Q14.

 

Nitric Acid and Ammonium Nitrate Production

 

Production of nitric acid and ammonium nitrate was 5.1% and 10.8% higher than in 2Q14 with an output of 121,000 t and 129,000 t, respectively, refelecting stronger demand for the products.

 

 

For further information.please contact:

+55-21-3814-4540

Rogério T. Nogueira: rogerio.nogueira@vale.com

Andre Figueiredo: andre.figueiredo@vale.com

Carla Albano Miller: carla.albano@vale.com

Andrea Gutman: andrea.gutman@vale.com

Claudia Rodrigues: claudia.rodrigues@vale.com

Marcelo Bonança Correa: marcelo.bonanca@vale.com

Marcelo Lobato: marcelo.lobato@vale.com

Marcio Loures Penna: marcio.penna@vale.com

 

This press release may include statements that present Vale’s expectations about future events or results. All statements, when based upon expectations about the future and not on historical facts, involve various risks and uncertainties. Vale cannot guarantee that such statements will prove correct. These risks and uncertainties include factors related to the following: (a) the countries where we operate, especially Brazil and Canada; (b) the global economy; (c) the capital markets; (d) the mining and metals prices and their dependence on global industrial production, which is cyclical by nature; and (e) global competition in the markets in which Vale operates. To obtain further information on factors that may lead to results different from those forecast by Vale, please consult the reports Vale files with the U.S. Securities and Exchange Commission (SEC), the Brazilian Comissão de ValoresMobiliários (CVM), the French Autorité des Marchés Financiers (AMF), and The Stock Exchange of Hong Kong Limited, and in particular the factors discussed under “Forward-Looking Statements” and “Risk Factors” in Vale’s annual report on Form 20-F.

 

18



Table of Contents

 

Signatures

 

Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.

 

 

Vale S.A.

 

(Registrant)

 

 

 

By:

/s/ Rogerio T. Nogueira

Date: October 23, 2014

 

Rogerio T. Nogueira

 

 

Director of Investor Relations

 

19


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